• Title/Summary/Keyword: ready-mixed concrete plant

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Status and Management of Ready - Mixed Concrete Plant (레미콘 플랜트의 현황 및 관리 - 원재료 수입, 저장 및 계량설비)

  • 김상용;최재진;방기창
    • Magazine of the Korea Concrete Institute
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    • v.14 no.4
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    • pp.22-32
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    • 2002
  • 독일의 건설업자였던 마겐스(J. H. Margens)가 1903년 스타른베르그(Starnberg)에 레미콘 플랜트를 건설하고 레미콘의 제조 특허를 받은 것을 레미콘 산업의 시작으로 본다. 미국에서는 독일보다 10년 늦은 1913년 메릴랜드(Mary-land)주의 볼티모어(Baltimore)시에 플랜트의 고정 믹서로 혼합한 다음 운반하는 중앙혼합방식(central mixing system)의 레미콘 플랜트가 건설되었다. 그러나 이때는 플랜트에서 혼합하여 덤프트럭으로 운반하는 방식이었기 때문에 품질문제가 발생할 수 있어 크게 환영을 받지 못하다가 1926년에 이르러 트럭믹서의 발명으로 레미콘 산업발전의 큰 계기를 마련하였다. 초기부터 미국의 경우는 공급지역이 넓은 특징이 있어 플랜트에서 재료만 계량하여 트럭믹서에 적재하여 운반 중에 혼합하는 트랜싯 믹싱방식(transit mixing system)이 성행해 왔다.(중략)

Quick evaluation for cement powder of synthesize with the hydrometer density value and change temperature (Hydrometer의 밀도 값과 혼탁액 온도를 복합한 포틀랜드 시멘트의 분말도 신속 평가)

  • Lee, Jae-Jin;Han, Jun-Hui;Hyun, Seong-Yong;Kim, Yeong-Tae;Han, Min-Cheol;Han, Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2018.05a
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    • pp.87-88
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    • 2018
  • The change in the degree of powder in cement is very important because it plays a major role in the reaction in the concrete. In this study, we intend to apply the principle of early estimation of concrete strength using the non-middling method previously conducted to the quality evaluation of cement powder. In other words, it is proposed to analyze the potential of Hydrometer density values and the data of temperature variation in the trust solution to propose a method of acceptance inspection. According to the experimental results, the quick evaluation of the cement distributorship will be possible if the resulting regression results are used : y = 161867.4 x1 + 117.953 x2 - 165437 (R = 0.9158).

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Concrete properties prediction based on database

  • Chen, Bin;Mao, Qian;Gao, Jingquan;Hu, Zhaoyuan
    • Computers and Concrete
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    • v.16 no.3
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    • pp.343-356
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    • 2015
  • 1078 sets of mixtures in total that include fly ash, slag, and/or silica fume have been collected for prediction on concrete properties. A new database platform (Compos) has been developed, by which the stepwise multiple linear regression (SMLR) and BP artificial neural networks (BP ANNs) programs have been applied respectively to identify correlations between the concrete properties (strength, workability, and durability) and the dosage and/or quality of raw materials'. The results showed obvious nonlinear relations so that forecasting by using nonlinear method has clearly higher accuracy than using linear method. The forecasting accuracy rises along with the increasing of age and the prediction on cubic compressive strength have the best results, because the minimum average relative error (MARE) for 60-day cubic compressive strength was less than 8%. The precision for forecasting of concrete workability takes the second place in which the MARE is less than 15%. Forecasting on concrete durability has the lowest accuracy as its MARE has even reached 30%. These conclusions have been certified in a ready-mixed concrete plant that the synthesized MARE of 7-day/28-day strength and initial slump is less than 8%. The parameters of BP ANNs and its conformation have been discussed as well in this study.

Physical Properties of 50MPa and 80MPa Ternary High Strength Concretes before and after Concrete Pumping

  • Lee, Bum-Sik;Kim, Seong-Deok;Jun, Myoung-Hoon;Park, Sung-Sik;Park, Su-Hee;Jung, Sang-Jin
    • Journal of the Korea Institute of Building Construction
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    • v.12 no.4
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    • pp.451-459
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    • 2012
  • At the Korea Land and Housing Corporation(LH), concretes with high design strength of 50 MPa and 80 MPa that are composed only of ordinary Portland cement, blast furnace slag, and fly ash are developed. To determine whether the developed high strength concretes have the same properties when they are produced in batch plant(B/P) condition in the ready mixed concrete plant, and as existing high strength concretes, field tests are performed and material properties are evaluated. To investigate the material properties of the high strength concretes before and after pumping, compressive strength, flowability, air content, hydration temperature, pumping and compactability are evaluated. In field tests, before and after pumping, flowability satisfied the relevant criteria. In terms of air content, while it was slightly decreased after pumping, it satisfied the requirements. Hydration temperature criteria were satisfied, and compactability was excellent as well. The study found that the developed ternary high strength concretes have the same properties as existing high strength concretes. They can also be useful for the construction of high-rise buildings, as they are economical.

Flexural Performance of Polypropylene Fiber Reinforced EVA Concrete (폴리프로필렌 섬유보강 EVA 콘크리트의 휨 성능)

  • Sung, Chan Yong;Nam, Ki Sung
    • Journal of The Korean Society of Agricultural Engineers
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    • v.58 no.2
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    • pp.83-90
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    • 2016
  • This study was performed to evaluate the effective analysis of flexural performance for polypropylene fiber (PF) reinforced EVA concrete that can be used in marine bridge, tunnel and agricultural structures under flexural load. The control design was applied in ready mixed concrete using 10 % fly ash of total binder weight used in batch plant. On the basis of the control mix design, there was designed mix types that contained PF ranged from 0 % to 0.5 % by volume ratio into two mix types of using 0 % and 5.0 % EVA contents of total binder weight. Before evaluating the flexural performance, we tested compressive strength and flexural strength to evaluate whether polypropylene fiber reinforced concrete could be used or not in site. The method of flexural performance evaluation was applied by ASTM C 1609. These results showed the maximum compressive strength and flexural strength was measured at each E5P1 and E5P2. Concrete reinforced with PF exhibited deflection-softening behavior. In the concrete reinforced with 0.4 % PF contents and containing 5.0 % EVA, the flexural performance was the best.

Field Application of Low Heat Concrete Using Strontium Hydroxide Based Latent Heat Material (스트론튬계 잠열재를 사용한 저발열 콘크리트의 현장적용 평가)

  • Khil, Bae Su;Yun, Hyun Do;Jeong, Ok Ran
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.15 no.5
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    • pp.218-226
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    • 2011
  • Low heat concrete using strontium hydroxide based latent heat material was manufactured in ready-mixed concrete batcher plant and its fundamental properties were tested. As a result of B/P test, its applicability to the construction site was verified. After B/P test, low heat concrete using strontium hydroxide based latent heat material was applied to the real construction site of bridge footing. Through the analysis and the actual measurement of the hydration heat of the concrete footing, the reduction effect of hydration heat and thermal crack was confirmed.

Optimal location of Batcher Plant using Modified Steiner point (수정된 Steiner Point를 이용한 Batcher Plant의 최적 위치 선정)

  • Ha, Kwon-Yeol;Lee, Sang-Joong
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.29 no.10
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    • pp.39-46
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    • 2015
  • REMICON(Ready Mixed Concrete), the most essential material of construction work, is produced from facility called "Batcher plant." In order to produce Remicon, Batcher Plant needs to be supplied with basic raw material such as ballast, sand, cement, admixture and water. In remicon industry, overland transport vehicles are used during the whole manufacturing process from producing to infilling at the construction site. Thus, the transportation cost sums up be to 20 percent of whole manufacturing cost and transport capacity and distance travelled have direct and major effect on manufacturing costs. This paper suggests a method to find optimal location of batcher plant using modified Steiner point, suggesting the most effective and flexible connection through among construction site, aggregate, cement and remicon producing plant. This paper also proposes reducing of transport cost at maximum 60% by calculation through optimized plant location. The modified Steiner point theory proposed in this paper also can be applied to optimal location of a $2^{ry}$ substation or MCC panel for minimizing of power loss, voltage drop, line distance and etc.

Evalution for Mechanical Property and Durability of Miner's Shotcrete (광산용 숏크리트의 역학적 특성 및 내구성 평가)

  • Nam-Gung, Kyeong;Ma, Sang-Joon;Lee, Kyeo-Re;Yun, Kyong-Ku
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.2
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    • pp.1461-1468
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    • 2015
  • Mostly mine support(Rock bolt and Support) which is currently general for reinforcements of a large scale tunnel is applied, Some executing a reinforcement to Poor ground by cast-in-place shotcrete. However On domestic mine conditions that couldn't having every time after mine tunnel excavation, it couldn't ensure the field batch plant which is a fixed in an issue of economies and site security, constructing it by supply gets from shotcrete materials combined in neighborhood ready mixed concrete manufacturing plants. carried shotcrete in ready mixed concrete manufacturing plants as migration length and time are falling off in quality. But, it is difficult for construction quality control By quality control arbitrariness absence at on-scene. In the present study, carry out Laboratory Test by kinds and percentages of accelerating agent for evalution of Mechanical Property and Durability of Shotcrete.

Durability properties of mortars with fly ash containing recycled aggregates

  • Kurbetci, Sirin;Nas, Memduh;Sahin, Mustafa
    • Advances in concrete construction
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    • v.13 no.1
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    • pp.101-111
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    • 2022
  • The rapid development of the construction industry in the world causes a rapid increase in the consumption of aggregate resources, which leads to the depletion of existing aggregate reserves. The use of recycled aggregate in the production of concrete and mortar may be a good solution to reduce the use of natural raw materials and to reduce demolition waste in the environment. In this study investigating the use of recycled aggregate in mortar production, mortar mixtures were produced by substituting 0%, 25%, 50% and 100% fine recycled aggregate (FRA) instead of natural aggregate. The effect of 20% and 40% fly ash (FA) substitutes on cement mortar performance was also investigated. Compressive and flexural strength, drying shrinkage, abrasion resistance, water absorption and capillary water absorption were investigated on the produced mortars. The increase in the use of FRA reduced the compressive and flexural strengths of mortars. While the capillarity coefficients, water absorption, rapid chloride permeability and drying shrinkage of the mortars increased with the increase in the use of FRA, the effect of the use of fly ash on the rate of increase remained lower. The increased use of FRA has improved abrasion resistance as well.

The Execution and Estimation of Construction Cost of High Fluidity Concrete Applying Flowing Concrete Method (유동화공법에 의해 제조한 고유동 콘크리트의 시공 및 원가분석)

  • Han, Min-Cheol
    • Journal of the Korea Institute of Building Construction
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    • v.4 no.2
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    • pp.129-136
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    • 2004
  • High fluidity concrete(HFC) requires high dosage of superplasticizer to acquire sufficient fluidity, and high contents of fine powder and viscosity enhancing admixtures to resist segregation. The use of high amount of admixtures to make HFC at batcher plant in ready mixed concrete company is one of the reasons to raise the manufacturing cost of HFC. For this reason, new type of manufacturing method of HFC are described using both flowing concrete method and segregation reducing superplasticizer(SRS) in order to gain economical profit and offer the convenience for quality control.. As dosage of melamine based superplasticizer increases, it shows that fluidity and bleeding increase, while air contents and ratio of segregation resistance decrease. It also shows that addition of viscosity agent into superplasticizer reduce bleeding and improve segregation resistance of concrete. Dosage of AE agent into superplasticizer containing viscosity agent recovers loss of air contents during flowing procedure. Combination of proper contents of superplasticizer, viscosity agent and AE agent make possible to develope segregation reducing type superplasticizer. Compressive strength of high fluidity concrete applying flowing method with it is higher than that of base concrete. No differences of compressive strength between compacting methods are found. For the estimation of construction cost of high fluidity concreting using segregation reducing type superplasicizer, under same strength levels, although material cost of high fluidity concrete is somewhat higher than that of plain concrete due to segregation reducing type superplasticizer cost, labor cost and equipment cost of high fluidity concrete is cheaper than that of plain concrete. However, based on the strength differences, high fluidity concrete shows lower material cost, labor cost and equipment cost than that of plain concrete due to decreasing in size of member and re-bar caused by high strength development of concrete.