• Title/Summary/Keyword: quality maintenance period

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On the Simultanously Determining the Schedule and Crew Size for Optimal Preventive Maintence (수리일정계획(修理日程計劃)과 보수반원(補修班圓)크기의 동시적(同時的) 결정(決定)에 관한 연구(硏究))

  • Kim, Gil-Dong;Jo, Am;Lee, Jin-Gyu
    • Journal of Korean Society for Quality Management
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    • v.15 no.1
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    • pp.76-81
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    • 1987
  • Past treatment of the single machine maintenance problem has shown that preventive maintenance may be desirable for equipment for which failures are caused at least partially by wear-out factors. In all previous treatment, however, the size of the maintenance-repair crew has been held constant and the optimal maintenance period has then been determined. This paper suggests a simultaneous solution for the maintenance-repair crew size and the optimal maintenance period. The optimal maintenance period is seen to shift as the size of the maintenance-repair crew varies.

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A Case Study for Quality Confirmation and Maintenance Monitoring of Tunnel Underpassing the Han River (하저터널 품질확인 및 유지관리 계측 연구)

  • Woo, Jong Tae;Yang, Tae Seon;Koo, Jai Dong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.2 no.2
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    • pp.185-194
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    • 1998
  • This paper shows a case study on quality confirmation and maintenance monitoring of the tunnel underpassing the Han River. First of all, when it comes to the quality confirmation, soil investigation techniques and shotcrete core test will be improved. On the construction stages, quality control procedures are needed. Second, on the maintenance monitoring, it is the main tool to control stability and safety of the tunnel structures throughout the construction period. On the geotechnical monitoring instrumentation, some considerations such as installation of monitoring sections in time, immediate base readings, adequate reading frequency, etc - shall be improved.

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Maintenance Policies Following the Expiration of Two-Dimensional Free Replacement Warranty (2차원 무료 보증이 종료된 이후의 보전정책)

  • Kim, Ho-Gyun
    • Journal of Applied Reliability
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    • v.15 no.1
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    • pp.6-11
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    • 2015
  • Maintenance plays an important role in keeping product availability, reliability and quality at an appropriate level. In this paper, two-types of maintenance policies are studied following the expiration of two-dimensional (2D) free replacement warranty. Both the fixed-maintenance-period policy and the variable-maintenance-period policy are based on a specified region of the warranty defined in terms of age and usage where all failures are minimally repaired. An accelerating failure time (AFT) model is used to allow for the effect of usage rate on product degradation. The maintenance model that arises following the expiration of 2D warranty is discussed. The expected cost rates per unit time from the user's point of view are formulated and the optimal maintenance policies are determined to minimize the expected cost rate to the user. Finally numerical examples are given to illustrate the optimal maintenance polices.

Optimal Periodic Preventive Maintenance with Improvement Factor (개선지수를 고려한 주기적 예방보전의 최적화에 관한 연구)

  • Jae-Hak Lim
    • Journal of Korean Society for Quality Management
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    • v.31 no.3
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    • pp.193-204
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    • 2003
  • In this paper, we consider a periodic preventive maintenance(PM) policy in which each PM reduces the hazard rate but remains the pattern of hazard rate unchanged. And the system undergoes only minimal repairs at failures between PM's. The expected cost rate per unit time is obtained. The optimal number N of PM and the optimal period x, which minimize the expected cost rate per unit time are discussed. Explicit solutions for the optimal periodic PM are given for the Weibull distribution case.

A Study on Optimal Software Maintenance Policies with Warranty Period (보증기기간을 고려한 최적 소프트웨어의 보전정책 연구)

  • Nam, Kyung-H.;Kim, Do-Hoon
    • Journal of Korean Society for Quality Management
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    • v.39 no.2
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    • pp.170-178
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    • 2011
  • In general, a software fault detection phenonenon is described by a software reliability model based on a nonhomogeneous Poisson process(NHPP). In this paper, we propose a software reliability growth model considering the differences of the software environments in both the testing phase and the operational phase. Also, we consider the problem of determining the optimal release time and the optimal warranty period that minimize the total expected software cost which takes account of periodic software maintenance(e.g. patch, update, etc). Finally, we analyze the sensitivity of the optimal release time and warranty period based on the fault data observed in the actual testing process.

Periodic Preventive Maintenance Policies when Minimal Repair Costs Vary at Failures

  • Joon Keun Yum;Gi Mun Jung;Dong Ho Park
    • Journal of Korean Society for Quality Management
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    • v.25 no.3
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    • pp.86-95
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    • 1997
  • This paper considers a repairable system, which is maintained preventively at periodic times and is minimally repaired at each failure. Most preventive maintenance policies for such repairable systems assume that the cost of minimal repair is constant regardless of its age at failure. However, it is more practical to consider the situations where the cost of minimal repair is dependent not only on its age at failue, but also on the number of preventive maintenance carried out prior to its failure. We consider the preventive maintenance carried out prior to its failure. We consider the preventive maintenance policy with age-dependent minimal repair cost. The optimal policies which minimize the expected cost rate over an infinite time span are discussed. We obtain the optimal period and number of preventive maintenance prior to replacement of the system.

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Optimal Periodic Preventive Maintenance Schedule When Preventive Maintenance is Imperfect (예방보전이 불완전할 때 최적 주기적 예방보전 계획)

  • Kim, Dae-Kyung;Shin, Sang-Wook;Lim, Jae-Hak
    • Journal of Korean Society for Quality Management
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    • v.35 no.4
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    • pp.140-146
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    • 2007
  • In this paper, we consider a periodic imperfect preventive maintenance(PM) policy in which the system's failure rate after each PM remains unchanged. The system undergoes only minimal repairs at failures between PMs. Exact mathematical formula of the expected cost rate per unit time is derived. Optimal number of PMs and optimal maintenance period are derived by minimizing the expected cost rate per unit time. A numerical example is provided to illustrate the proposed approach under Weibull lifetime distribution.

A Production and Preventive Maintenance Policy with Two Types of Failures (두 가지 고장형태를 고려한 생산 및 예방보전 정책)

  • 김호균;조형수
    • Journal of Korean Society for Quality Management
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    • v.30 no.3
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    • pp.53-65
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    • 2002
  • This paper studies an economic manufacturing quantity (EMQ) model with two types of failures and planned preventive maintenance of the production facility. One is a type I (major) failure which should be corrected by a failure maintenance and the other is a type H (minor) failure which can be minimally repaired without interrupting the production run. The objective is to determine the lot size and preventive replacement policy minimizing the long-run expected cost per unit time. We consider a control policy with a constant production lot size and preventive maintenance after completing n production runs. It is assumed that both preventive and failure maintenance times are random and the demand arriving during a stock-out period is lost. An expression for the expected cost per unit time is obtained in the general case. A special case is discussed and numerical results are provided.

Determination of the Resetting Time to the Process Mean Shift based on the Cpm+ (Cpm+ 기준에서의 공정평균이동에 대한 재조정 기간 결정)

  • Lee, Do-Kyung
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.41 no.1
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    • pp.110-117
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    • 2018
  • Machines and facilities are physically or chemically degenerated by continuous usage. One of the results of this degeneration is the process mean shift. By the result of degeneration, non-conforming products and malfunction of machine occur. Therefore a periodic preventive resetting the process is necessary. This type of preventive action is called 'preventive maintenance policy.' Preventive maintenance presupposes that the preventive (resetting the process) cost is smaller than the cost of failure caused by the malfunction of machine. The process mean shift problem is a field of preventive maintenance. This field deals the interrelationship between the quality cost and the process resetting cost before machine breaks down. Quality cost is the sum of the non-conforming item cost and quality loss cost. Quality loss cost is due to the deviation between the quality characteristics from the target value. Under the process mean shift, the quality cost is increasing continuously whereas the process resetting cost is constant value. The objective function is total costs per unit wear, the decision variables are the wear limit (resetting period) and the initial process mean. Comparing the previous studies, we set the process variance as an increasing concave function and set the quality loss function as Cpm+ simultaneously. In the Cpm+, loss function has different cost coefficients according to the direction of the quality characteristics from target value. A numerical example is presented.

Assessment of changes on water quality and aquatic ecosystem health in Han river basin by additional dam release of stream maintenance flow (하천유지유량 추가 댐방류에 따른 한강유역의 수질 및 수생태계 건강성 변화 평가)

  • Woo, So Young;Kim, Seong Joon;Hwang, Sun Jin;Jung, Chung Gil
    • Journal of Korea Water Resources Association
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    • v.52 no.spc2
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    • pp.777-789
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    • 2019
  • The purpose of this study is to evaluate changes in water quality and aquatic ecosystem health by additional dam release of stream maintenance flow from multipurpose dams in Han river basin ($34,148km^2$) using SWAT (Soil and Water Assessment Tool). The period of additional release was spring (April to June) and autumn (August to October) to evaluate the changes with the data of aquatic ecosystem health survey. The amount of additional release was set proportional to the present dam release, and the maximum release amount was controlled not to exceed the officially notified stream maintenance flow from dam. The 10 percent to 50 percent additional releases showed that the stream water quality (T-N, $NH_4$, T-P, and $PO_4-P$) concentrations except $NO_3-N$ decreased in spring while increased in autumn period. Using the stream water quality results and applying with Random Forest algorithm, the grade of aquatic ecosystem health index (FAI, TDI, and BMI) was improved for both periods especially in the downstream of basin. This study showed that the additional release of stream maintenance flow was more effective in spring than autumn period for the improvement of water quality and aquatic ecosystem.