• Title/Summary/Keyword: process measurement

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A Study on In-Process Detection of Chatter Vibration in a Turning Process (선삭가공에 있어서 채터진동의 인프로세스 검출에 관한 연구 (I))

  • Koo, Youn-Yoog;Chung, Eui-Sik;Nam, Gung-Suk
    • Journal of the Korean Society for Precision Engineering
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    • v.8 no.3
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    • pp.73-81
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    • 1991
  • There have been many studies on chatter vibration in machining but there seems to be no regulations to decide the commencing point of chatter objectively. The development of an objective method which can estimate and detect chatter commencement is very much in need for automatic manufacturing systems, dynamic performance tests for machine tools, so on. In this study, therefore, the estimation and the in-process detection of chatter have been experi- mentally investigated for the turning process. As a result, the commencing point of chatter can be decided from the behavior of the maximum amplitude of the dynamic component of cutting force, where the maximum amplitude is suddenly increasing with the chatter commencement. Then the commencing point of chatter can be estimated practically by this method before the occurrence of excessive vibration. Also, it is possible to detect the occurence of chatter vibration through the in-process measurement, by monitoring the maximum amplitude of the dynamic component of cutting force.

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Study on fabrication process of long length of Bi-2223/Ag MTS wires for high critical current (Bi-2223/Ag HTS 장선재의 Ic 특성 향상 공정 연구)

  • 하동우;양주생;황선역;이동훈;최정규;하홍수;오상수;권영길
    • Proceedings of the Korea Institute of Applied Superconductivity and Cryogenics Conference
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    • 2003.02a
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    • pp.105-108
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    • 2003
  • Long length of Bi-2223 superconducting wires were fabricated by stacking, drawing process with different precursor owders and different heat-treatment histories. The precursor powders were 2 kinds of Pb content. And a part of the tapes were experienced pre-annealing process which caused tetragonal structure of Bi-2212 phase to orthorhombic structure of it was during drawing process. We confirmed the transformation of Bi-2212 phase from tetragonal structure to orthorhombic structure and reduction of second phases. We designed and made a continuous Ic measurement system for Bi-2223/Ag HTS tape. We could achieve best Ic of 65 A at the Bi-2223/Ag tape using low Pb content of precursor powder and experienced pre-annealing process.

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A Study of Development of the korean-Marital Satisfaction Scale ("한국형 결혼만족도척도" 개발 연구)

  • 정현숙
    • Journal of the Korean Home Economics Association
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    • v.39 no.12
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    • pp.205-224
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    • 2001
  • This article presents the development of a self-report measure of Korean Marital Satisfaction Scale. Based on 'Family Process Model'and interviews with 183 married couple, 3 domain structures with 74 items were identified, which included interactional process, emotional process, and intellectual process. It was administerd to 289 couples to test reliability and validity. Overall reliability coefficients were high for each of the individual domains($\alpha$=.62 to $\alpha$=.93). Face validity, content validity, content validity and concurrent validity respectively were demonstrated good. Additionally, divergent validity with scales of self-esteem and depression was observed. These results support the reliability and psychometric validity of the Korean Marital Satisfaction Scale in the assessment of key dimensions of marital process of Korean couples.

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Development of a Process Capability Index in Caseof Multi Specifications & Unfixable Objects (측정 대상이 여러 규격을 포함하며 고정되지 않는 경우의 공정능력 측정지수 개발)

  • Lee, Do-Kyung;Choi, Moon-Serk
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.28 no.4
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    • pp.48-54
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    • 2005
  • Recently, a couple of process capability indices are used to evaluate that the outputs of the process satisfy the specifications. An assumption of those indices is that the specifications of the characteristics are given single constant value. The display panel is a highly precise product and all the specifications of measure points are designed by their locations in the panel. So it is very difficult to locate the measurement facility to the exact position. In this paper, we propose a new process capability index in case of multi specifications and unfixable objects.

Reactive Ion Etching Process Integration on Monocrystalline Silicon Solar Cell for Industrial Production

  • Yoo, Chang Youn;Meemongkolkiat, Vichai;Hong, Keunkee;Kim, Jisun;Lee, Eunjoo;Kim, Dong Seop
    • Current Photovoltaic Research
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    • v.5 no.4
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    • pp.105-108
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    • 2017
  • The reactive ion etching (RIE) technology which enables nano-texturatization of surface is applied on monocrystalline silicon solar cell. The additional RIE process on alkalized textured surface further improves the blue response and short circuit current. Such parameter is characterized by surface reflectance and quantum efficiency measurement. By varying the RIE process time and matching the subsequent processes, the absolute efficiency gain of 0.13% is achieved. However, the result indicates potential efficiency gain could be higher due to process integration. The critical etch process time is discussed which minimizes both front surface reflectance and etching damage, considering the challenges of required system throughput in industry.

A Six Sigma Project for Reducing the Make pressure problem of Relay (릴레이 복귀전압 신뢰성 향상을 위한 6시그마 프로젝트 사례연구)

  • Kim Hyun Soo;Lee Hwa Ki;Kim Pan Joe
    • Journal of the Korea Safety Management & Science
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    • v.7 no.1
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    • pp.87-100
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    • 2005
  • This paper studies on the quality problem for the Reley using the 6 sigma process. The application of 6 sigma process suggested reliable and valuable statistical data for the quality of the Relay at the production line. In the measurement step in 6 sigma process, the FMEA(filure mode effect analysis) were used for the detection of problem source. The application of 6 sigma process gave the improving method for the quality of the Relay. Consequently the 6 sigma process was proved very effective for the quality problem reducing at the production line.

Development of Fitting Process for Extra Long Stainless/Composite Material Pipes (초장축 스테인레스/복합재료 파이프의 피팅 공정 개발)

  • Park, S.H.;Lee, C.M.
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.2
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    • pp.77-82
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    • 2008
  • Rubbing-roller is used for manufacturing liquid crystal display, and static displacement of the rubbing-roller becomes bigger as length of the rubbing roller made of aluminum is getting longer. Therefore, material of the rubbing-roller is changed from aluminum to CFRP(Carbon Fiber Reinforced plastic). Recently thermal spraying is applied to manufacturing process of long rubbing-roller. The thermal spraying has disadvantages such as increment of manufacturing time and fraction defective caused by density of stainless steel particle. In this study, fitting process by drawing was suggested and FEM analysis with Tsai-Wu failure theory and fitting experiments are carried out to find adequate shrink allowance. The suggested shrink allowance gives proper adhesive force, and CFRP failure is not occurred. Furthermore, the fitting process is applied to long rubbing-roller and availability of the fitting process is studied by measurement of roundness, straightness and shear strength.

Micronization of Ibuprofen by Cryogenic Ball Milling (극저온 볼 밀링을 통한 Ibuprofen 분말의 마이크로화)

  • 조현갑;이경엽;백영남;박훈재;이상목
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.11
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    • pp.195-199
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    • 2004
  • For the present study, the cryogenic ball milling process was applied to make Ibuprofen microsized. The cryogenic ball milling was performed at low temperature of about -18$0^{\circ}C$ for 6 hours. The particle size distribution was determined before and after the cryogenic process. X-ray diffraction (XRD) measurement was made to determine the effect of cryogenic process on the crystallinity of Ibuprofen. The results showed that the size of Ibuproffn was reduced about 10 times by the cryogenic process. The degree of crystallinity of Ibuproffn was slightly reduced by the cryogenic process.

Application of a Novel Carbon Regeneration Process for Disposal of APEG Treatment Waste

  • 류건상;Shubender Kapila
    • Bulletin of the Korean Chemical Society
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    • v.18 no.8
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    • pp.814-818
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    • 1997
  • The chemical waste treatment, APEG (alkali/polyethylene glycol) process has been shown to be effective for the dechlorination of PCBs in transformer oil. Considerable amount of PCBs, however, still remains in the waste exceeding the 25-50 ppm limit set by regulatory agency. A new thermal regeneration technology has been developed in our laboratory for disposal of hazardous organic wastes. Due to the limited oxidation of carbon surface through the reverse movement of flame front to oxidant flow, this technology was termed counterflow oxidative system (COS). Specially, the oxidant flow in the COS process is a principal parameter which determines the optimum conditions regarding acceptable removal and destruction efficiency of adsorbed organic wastes at minimal carbon loss. The COS process, under optimum conditions, was found to be very effective and the removal and destruction efficiency of 99.99% or better was obtained for residual PCBs in the waste while bulk (≥90%) of carbon was recovered. Any toxic formation of polychlorinated dibenzo-p-dioxins (PCDDs) and polychlorinated dibenzo furans (PCDFs) were not detected in the regenerated carbon and impinger traps. The results of surface area measurement showed that the adsorptive property of regenerated carbon is mostly reclaimed during the COS process.

Analysis and Comparison of Flow Rate Measurements Using Various Discharge Measuring Instrument and ADCP (다양한 유량 측정기기와 ADCP를 이용한 유량 비교 분석)

  • Ji, Ju-Yeon;Park, Seung-Yong;Lee, Gwang-Woo;Park, Gyeong-Min;Hwang, Soon-Hong;Kim, Dong-Ho;Lee, Young-Joon
    • Journal of Environmental Science International
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    • v.22 no.2
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    • pp.251-257
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    • 2013
  • Discharge data examine the process of hydrologic cycle and used significantly in water resource planning and irrigation and flood control planning. It makes high quality discharge data, they carry out research on standard and method of discharge measurement, and equipment improvement. Now various flow meters are utilized to make discharge data in Korea. However, accuracy of equipment and exprerimental research data from measurement are not enough. ADCP(Acoustic Doppler Current Profiler) have been introduced and utilized for flow measurements since the end of 1980's. ADCP flow method is a formal method for flow measurement can easily applyd to relatively large rivers gradually recognized. This equipment can measure the non-contact three-dimensional velocity and water depth data very quickly and efficiently. Also, spatial and temporal resolution of the data is more accurate than any other flow measurement methods which measure flow rate by velocity - area measurement method. In this paper, the velocity is measured using various flow meter and verified the effectiveness by applying from the ADCP in Geum-river. Various flow meters which are med for discharge measurements are VALEPORT002, FLOW TRACKER, PRICE AA and ADCP. The average of five times flow measurement result by ADCP was $10.412m^3/s$, with a standard deviation of 0.68. The repeat test by ADCP and comparison between ADCP and other flow devices to verify the most import factor, flow measurement accuracy. In the result, repeat test of the ADCP showed similar values, flow values were similar to other velocity device results and the average error is 7.7%.