• Title/Summary/Keyword: printing strength

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Mechanical Properties and Reliability of Sand Casting 3D Printing Materials (사형 주조 3D 프린팅용 소재의 기계적 특성 및 신뢰성)

  • Son, Hyeon Jin;Jang, Seongwan;Lee, Hwan Jong;Yang, Jeong Jik;Jeong, Yeong Geun;Bae, Chang-Jun
    • Korean Journal of Materials Research
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    • v.30 no.1
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    • pp.38-43
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    • 2020
  • Sand casting 3D printing uses a binder jetting method to produce a mold having complicated shape by spraying a binder on sand coated with activator. Appropriate heat treatment process in sand mold fabrication can increase the degree of polymerization to improve flexural strength. However, long heat treatment of over 24 hours decreases flexural strength and reliability due to chemical bond decomposition through thermal degradation. The main role of the activator is to control the reaction rate between the polymer chains. As a result, when the activator composition is increased from 0.15 wt% to 0.25 wt%, the flexural strength is increased by 218 N/㎠. However, excess activator (0.40 wt%) has been shown to decrease reliability without increasing flexural strength. The main role of the binder is to control the flexural strength of the specimen. As the binder composition is increased from 2.00 wt% to 4.00 wt%, the flexural strength increases to about 255 N/㎠, indicating the maximum flexural strength increase. Finally, the reliability of the flexural strength of the fabricated specimens is evaluated by a Weibull plot. Weibull modulus calculations are used to evaluate the flexural strength reliability of the specimens, and maximum reliability value of 11.7 is obtained at 0.20 wt% activator composition. Therefore, it is confirmed that this composition has maximum flexural strength reliability.

Study on Peel Strength Measurement of 3D Printing Composite Fabric by Using FDM (FDM 방식을 활용한 3D 프린팅 복합직물의 박리강력 측정 연구)

  • Han, Yoojung;Kim, Jongjun
    • Journal of Fashion Business
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    • v.23 no.2
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    • pp.77-88
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    • 2019
  • One way of appling 3D printing to garments is through the combination of 3D polymer filaments in textile fabrics. it is essential to understand the interface between the polymer and the 3D composite fabric in order to enhance the adhesion strength between the polymers and the peeling strength between the fabric and the polymer. In this study, the adhesion of composite printed specimens using a combination of fabric and polymers for 3D printing was investigated, and also the change in adhesion was investigated after the composite fabric printed with polymers was subjected to constant pressure. Through this process, the aims to help develop and utilize 3D printing textures by providing basic data to enhance durability of 3D printing composite fabrics. The measure of the peeling strength of the composite fabric prepared by printing on a fabric using PLA, TPU, Nylon polymer was obtained as follows; TPU polymer for 3D printing showed significantly higher peel strength than polymers of composite fabric using PLA and Nylon polymer. In the case of TPU polymer, the adhesive was crosslinked because of the reaction between polyurethane and water on the surface of the fabric, thus increasing the adhesion. It could be observed that the adhesion between the polymer and the fiber is determined more by the mechanical effect rather than by its chemical composition. To achieve efficient bonding of the fibers, it is possible to modify the fiber surface mechanically and chemically, and consider the deposition process in terms of temperature, pressure and build density.

Evaluation of Flexural Strength of 3D Printing Resin According to Post-Curing Equipment and Time (후경화기와 경화시간에 따른 3D 프린팅 레진의 굴곡강도 평가)

  • Hae-Bom Kim;Jae-Won Choi
    • Journal of the Korean Society of Industry Convergence
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    • v.26 no.4_2
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    • pp.629-637
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    • 2023
  • This study aimed to evaluate the effect of post-curing equipment and time on the flexural strength of 3D printing resins produced by a liquid crystal display(LCD) printer. The three 3D printing resins(DENTCA Denture Teeth, DT; C&B 5.0 hybrid, CH; C&B Permanent A2, CP) were divided into four groups according to post-curing time(10 min and 30 min) and equipment with or without vacuum treatment. For the three-point flexural strength test and biaxial strength test were prepared by method according to ISO 10477, ISO 6872, respectively. Flexural strength was measured with universal testing machine. Comparison between post-curing time of each post-curing equipment was analyzed by independent sample t-test and Mann-Whitney U test(α=.05), and comparison between groups according to each 3D printing resin was performed by Kruskal-Wallis test and post-hoc by Bonferroni-Dunn test(α=.05). The flexural strength of the resin post-curing under vacuum was higher than that of the resin post-curing in air. In the comparison according to the post-curing time, in the case of the post-curing equipment without vacuum, the 30 minute curing time showed significantly higher flexural strength than the 10 minute curing time, except for the biaxial flexural strength of CH(P<.05). In the post-curing equipment with vacuum, the three-point flexural strength of all 3D printing resins(DT, CH, and CP) showed a higher value at 30 minute curing time than at 10 minute curing time.

Effect of Shrinkage Characteristics of Cement-Based Composites by Extrusion and Lamination Process of Construction 3D Printing (건설용 3D 프린팅 압출 및 적층공정에 따른 시멘트계 복합재료의 수축 특성 영향)

  • Lee, Hojae;Kim, Won-Woo;Seo, Eun-A;Moon, Jae-Heum
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.24 no.6
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    • pp.113-118
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    • 2020
  • The purpose of this study is to evaluate the shrinkage characteristics of the cement-based composite for 3D printing construction, and to evaluate the shrinkage before/after extrusion and after printing during the printing process. As a result of evaluating the compressive strength by curing age of OPC-mix and printing-mix, similar trends were shown until 7 days of age, but the maximum shrinkage of 252 ㎛/m was larger in the case of OPC-mix compared to printing-mix. During the printing process, the compressive strength of the cementitious composite material after extrusion was about 6.5 MPa lower than the material before extrusion until the 7th day of age, but the level of strength on the 28th day of age was similar. As for the shrinkage characteristics, the result of shrinkage after printing showed greater shrinkage in the range of 220-260 ㎛/m compared to the result of shrinkage before extrusion.

Handsheet Property Changes by Internal Addition of Surface Strength Agent (표면강도 향상제 내첨에 따른 수초지 특성 변화)

  • Lim, Jong-Hyck;Jung, Chul-Hun;Chae, Hee-Jae;Park, Chang-Soon;Park, Jong-Moon
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.42 no.2
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    • pp.41-45
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    • 2010
  • This study was performed to evaluate the effect of paper property changes by internal addition of surface strength agent on printability. Advances in printing technique has required the development of paper qualities in many aspects. Basically paper structure is composed of hydrogen bonds which induce many problems in high speed printing machine because of weak bonding strength. One of the important printing problems is surface picking when mechanical pulp or recycled pulp are used. It was caused by the ink-stained blanket in printing process because accumulations of pollutant in white water and other elements which are bonded weakly or do not have hydrogen bonds. Debris at paper surface adheres to blanket which deteriorates printing efficiency and causes various problems. To complement these problems, Pennocel 5137 of polysaccharide structure was used as an agent to improve paper's surface property, strength and printability. Paper surface picking was analyzed by RI-1 test. As the dosage amount increased tensile strength, fiber bonding strength and ZDT strength were improved. Further more formation, smoothness and surface picking resistance were improved. It was confirmed that when adding polysaccharide structure polymers to improve surface strength such as surface picking resistance, it was also possible to improve tensile strength, fiber bonding strength, formation and smoothness.

Strength Characteristics of 3D Printing Concrete for Exterior materials using Accelerating agent (급결제를 사용한 외장재용 3D 프린팅 콘크리트의 강도 특성)

  • Seo, Dae-Seuk
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.22 no.2
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    • pp.267-272
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    • 2021
  • In this study, the output results of 3D printed exterior materials for application to buildings of various shapes are output tests using test specimens, in which 3D printing concrete is cast in a mold and accelerating agents are used to ensure stackability. The unit weight and strength characteristics of the body were analyzed. Compared to the unit weight of concrete placed in the mold, the unit weight of 3D printing concrete using accelerating agents tends to decrease by approximately 3.5% to 5.0%, and the compressive strength is the compressive strength of the concrete placed in the mold. In comparison, the compression strength of the output by 3D printing tended to decrease by approximately 36% to 46%. In the flexural strength, the compressive strength of the output through 3D printing decreased by approximately 36% to 46% compared to the compressive strength of concrete placed in the mold. The impact on the strength characteristics of 3D printed concrete using accelerating agents tended to decrease by approximately 2.0 to 5.8%. Therefore, 3D printing output accelerating agents can be used.

Textile Structural Design with Fabric Flexibility using SLS 3D Printing Technology (SLS 3D 프린팅 기술을 적용한 직물 유연성이 발현된 직물구조적인 설계디자인)

  • Song, HaYoung
    • Journal of Fashion Business
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    • v.24 no.3
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    • pp.85-100
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    • 2020
  • Recently, 3D printing technology, which is suitable for small-volume production of many varieties, has become considered a key manufacturing technology in the 4th industrial revolution. However, the nature of 3D printing technology means it is not yet able to be applied to traditional textiles due to Fabric Flexibility. The aim of this study is to investigate Textile Structural Design by finding the optimal yarn thickness for Selective Laser Sintering (SLS) 3D printed structures on geogrid dobby woven fabric that gives the optimal flexibility and tensile strength in the final product. The test results for tensile load strength of the 3D printed test samples, using 1.0mm, 0.8mm, 0.6mm and 0.4mm yarn thicknesses, showed that all were found to be above 250N, this higher than the tensile strength of 180N that is recommended for textile products. Based on these results, the four dobby structural patterns with 3D printing produced had four yarn thicknesses: 1.0mm, 0.8mm, 0.6mm, and 0.4mm. The thinner the yarn, the more flexible the fabric; as such the optimal conditions to produce SLS-based 3D printed textiles with suitable strength and flexibility used a thickness of yarn in the range of 0.4mm to 0.6mm.

Development of 3D Printing Cement Based Composite Materials Applying for Exterior Finishing Material (건물 외장재 적용을 위한 3D 프린팅 시멘트 베이스 결합재 개발)

  • Shin, Hyeon-Uk;Song, Hun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2018.05a
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    • pp.83-84
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    • 2018
  • 3D printing technology can be applied to various industries, and is trapped by major technologies that change existing manufacturing processes. 3D printing materials must satisfy designability, economy and productivity, and building materials are required to have strength and economy secured technology. 3D printing technology of construction field can be divided into structural materials and internal and external materials, and is mainly done by extruding and adapting. Particularly when it is applied as an exterior materials, it is mainly applied to an unstructured exterior materials and high accuracy is required. The exterior materials can be used as a cement composite materials, it is suitable also for a lamination type, and the role of a cement base bonding material is important. In this research, we developed a cementitious base binder applicable as a 3D printing exterior materials, confirmed density and strength characteristics for application as an exterior materials, a flame retardancy test for improving the fire resistance of buildings and confirmed its possibility.

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Shear Bond Strength of 3D Printed Concrete Layers According to Water Cement Ratio and Printing Time Gap (물시멘트비와 프린팅 시간간격에 따른 3D 프린팅 콘크리트 레이어의 전단부착강도)

  • Kim, Jin-Ho;Lee, Yoon Jung;Jeong, Hoseong;Kim, Kang Su
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.25 no.6
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    • pp.199-208
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    • 2021
  • The extrudability of 3D printed concrete and its member strength can be highly influenced by water cement ratio (W/C) and printing time gap (PTG). In this study, mold cast specimens and 3D printed specimens were fabricated with variables of W/C ratio and PTG, and their shear bond strength and interlayer surface moisture content were measured and analyzed. The test results showed that the shear bond strength is greatly influenced by the amount of interlayer surface moisture. It is thus recommended that proper amount of interlayer surface moisture with respect to PTG needs to be maintained to have a required interlayer shear bond strength. In addition, further research is required to estimate the effect of many environmental factors that can influence the interlayer surface moisture content.

Comparison of Mechanical Properties and Form Accuracy in FDM 3D Printing Based on Building Conditions (FDM 방식 3D 프린팅에서 제작 조건에 따른 기계적물성치와 형상정밀도의 실험적 비교)

  • Kim, Gi-Dae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.8
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    • pp.52-59
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    • 2021
  • In this study, we experimentally evaluated the mechanical properties and geometric form accuracy in FDM 3D printing processes based on the printing direction, building direction, and layer thickness. The specimen test results showed that the tensile strength increased by over 33% in the printing direction compared to the direction perpendicular to printing and the tensile strength becomes larger as the layer thickness decreased. Furthermore, the tensile and impact strengths in the building direction were significantly reduced due to the difference in the interlayer joining and bonding strengths of the fused material. Additionally, shrinkage of the material due to phase change induced curl distortion especially in thin and long 3D-printed products, which increased as the layer thickness increased.