• Title/Summary/Keyword: press analysis

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A Systems Approach to Press Injuries Using Fault Tree Analysis (Fault Tree Analysis에 의한 Press 안전사고의 체계적 분석)

  • Lee, Myeon-U;Yun, Jo-Deok
    • Journal of Korean Institute of Industrial Engineers
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    • v.6 no.2
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    • pp.1-11
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    • 1980
  • The purpose of this study is to attempt a systems approach to press injuries using Fault Tree Analysis. Three major techniques were used: Industrial Accident Dynamics (IAD) by which accident analysis can be made, Fault Tree Analysis (FTA) by which quantification of accident analysis can be made, Computerized Algorithm by which minimal cut set to accident can be identified. A survey has been made of ninety two cases of press injuries from seven industrial firms. All cases of the accident are analyzed using the three techniques. According to the analysis, lack of safety knowledge and improper scaffold seem to be the primal cause of accident. Comparisons of the accident causes to actual accident reports (National Institute of Labor Science) demonstrates that the FTA is a powerful tool for industrial accident prevention. On the basis of this result, some countermeasures are discussed.

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Numerical Analysis on the High Speed Precision Press for Ultra-thin Sheet Metal Forming (초박판 성형용 고속 정밀프레스에 대한 해석적 연구)

  • Kang, J.J.;Kim, J.E.;Hong, S.K.;Kim, J.D.;Heo, Y.M.;Cho, C.
    • Transactions of Materials Processing
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    • v.17 no.8
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    • pp.643-648
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    • 2008
  • Ultra-thin sheet metal forming techniques are required in precision forming of miniaturized and integrated products. In order to manufacture a good quality and low cost ultra-thin sheet metal products, a highly precise high-speed press is needed. The precision of a press is related with its vibration characteristics during pressing operation. This study evaluated the vibration characteristics of a proposed press design using computer simulation. The analysis compares the static deformation characteristics of the slide and the slide motion for the metal forming of an ultra-thin sheet of thickness less than 0.1mm. Further, in order to minimize the vibrations during high speed pressing operation, revolution balances of the eccentric shaft and the balance weight device is also considered. Finally, modal analysis is used to characterize the natural frequency of vibration of the press.

Static Structural Analysis of Variable Position Control Servo Press (위치 제어가 가능한 서보프레스의 정적 구조해석)

  • Lee, Haesoo;Park, Taehyun
    • Journal of the Korean Society of Industry Convergence
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    • v.25 no.5
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    • pp.881-888
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    • 2022
  • Servo presses are used in variety of ways in industry throughout the production and assembly lines of machine parts. The bottom of the servo press is fixed to a bed or a tabletop, and the press cylinder continuously operates under vertical upward loads. In this research, a static structural analysis was performed by simplifying 3D model of the servo press, and the maximum deformation was applied to the clamp and bolt. The maximum value of Von Mises stress was reported in this paper. The result was used to calculate the safety factor, and it was confirmed that the design was conservative.

Dynamic-Elastic Deformation Analysis for Precise Design of High Speed Press Machine (동적 탄성 변형 해석을 통한 고속프레스 정밀도 분석)

  • Kim, Heung-Kyu;Jung, Chul Jae;Cho, Chongdu
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.1
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    • pp.79-88
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    • 2014
  • Enhancing the working speed and positional accuracy of high-speed press machines is essential for improving the parts accuracy and productivity. However it is known that the positional accuracy decreases and the risk of parts failure increases as the working speed of press machine increases. Therefore predicting such problems during the stage of press structure design is necessary for precise design of high-speed press machines. In the present investigation, the dynamic-elastic deformation of press drive module parts with eccentric masses was examined by finite element analysis and experiment. Then the positional accuracy and parts failure of high-speed press machines was evaluated.

FE Analysis of Hot Press Forming Process considering the Phase Transformation (상변태를 고려한 핫프레스포밍 공정의 유한요소해석)

  • Kang, Gyeong-Pil;Lee, Kyung-Hoon
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.226-229
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    • 2008
  • Hot press forming is an advanced forming technology fur manufacturing of complex and crash-resistant automotive parts using ultra high strength steels. The 3-dimensional FE analysis of hot press forming process, in which process the deformation, heat transfer and phase transformation behavior are fully coupled, is carried out. The vast amount of material properties for the FE analysis is obtained from material properties calculation software which is based on thermodynamic calculations. The overall methodology for the FE analysis of HPF process and the analysis results are discussed here.

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Structural Integrity Evaluation of 10,000 Ton Brake Bending Press (10,000 Ton Brake Bending Press 구조 건전성에 관한 평가)

  • Park, Jung-Won;Lee, Hyun-Min;Ku, Tae-Wan;Kim, Jeong;Kang, Beom-Soo
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.529-533
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    • 2008
  • Thick pipes have been used in fields of ocean and industrial plants, and pipe arrangement of oil and water pipelines. Mostly, roll bending process has been used in manufacture of the pipes. Recently, however, studies on the pipe forming processes using brake press have been performed. Normally, the brake press has high aspect ratio, so structural integrity evaluation should be conducted. In this study, finite element analysis of structural integrity for the brake bending press was carried out for thick pipe forming process.

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A Study on Personal Network Structure of Local Press Organizations in Korea (지역 언론에 내재한 연고 네트워크 구조에 대한 연구: 밀집 경향과 지형상의 특성 분석을 중심으로)

  • Kwon, Jang-Won
    • Korean journal of communication and information
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    • v.33
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    • pp.53-86
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    • 2006
  • This paper presents comparative analysis of the traits of personal network structure shaping in local press organizations of Korea. For this analysis, this study attempts to investigate three topics. First, the density traits of personal network structure in the whole of local press organization. Second, the comparison of density trait shaping in personal network structure between press section of local broadcasting stations and local newspaper companies. Third, the positional trait in each local press organization. To answer the questions, the data concerning commissioners and executive members in local daily newspapers and local broadcasting organizations from the Civic Government to the People's Government have been collected and analyzed. The interconnections of regional(birthplace) and educational(university graduated) aspect were analyzed via methods of cross analysis, density analysis and correspondence analysis. In brief, major findings of this study are as follows ; As a result of analyzing cross analysis and density analysis of the personal network based of regional and educational aspect, the numerical value of density was too high on the whole of local press organizations. But, especially local newspaper companies has been showed that was higher density compared with press section of local broadcasting stations. And, positional distance between local press organizations were showed obviously in the case of regional(birthplace) aspect. But, in case of educational aspect, positional distance were showed obviously between commissioners and executive members.

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A study on Press Forming Machine of Titanium and Aluminium Plates Formability (프레스 포밍 머신의 티타늄과 알루미늄 판재 성형성에 관한 연구)

  • Jung, Won-Jae;Kang, Han-Bin;Lee, Dong-Wook;Park, Min-Hyeok;Song, Ju-Han;Lee, Seok-Soon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.5
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    • pp.86-93
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    • 2013
  • Main function of the Press forming Machine is the forming for plates. The head of the Press forming machine consist of several parts. It was named Press forming-contraction and Press forming_expansion according to formability of plates. Aluminium and Titanum plates are forming by using the Press forming machine. In this study, we analyzed sheet metal forming including plastic deformation and the contact pressure in the bearing. Finite element analysis results of Press forming-contraction and Press forming_expansion show the similar results of the actual specimen plates and the bearing contact pressures show the acceptable level of stress in both aluminum and titanium specimens.