• Title/Summary/Keyword: prefabricated building

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Concrete Reinforcement Modeling with IFC for Automated Rebar Fabrication

  • LIU, Yuhan;AFZAL, Muhammad;CHENG, Jack C.P.;GAN, Vincent J.L.
    • International conference on construction engineering and project management
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    • 2020.12a
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    • pp.157-166
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    • 2020
  • Automated rebar fabrication, which requires effective information exchange between model designers and fabricators, has brought the integration and interoperability of data from different sources to the notice of both academics and industry practitioners. Industry Foundation Classes (IFC) was one of the most commonly used data formats to represent the semantic information of prefabricated components in buildings, whereas the data format utilized by rebar fabrication machine is BundesVereinigung der Bausoftware (BVBS), which is a numerical data structure exchanging reinforcement information through ASCII encoded files. Seamless transformation between IFC and BVBS empowers the automated rebar fabrication and improve the construction productivity. In order to improve data interoperability between IFC and BVBS, this study presents an IFC extension based on the attributes required by automated rebar fabrication machines with the help of Information Delivery Manual (IDM) and Model View Definition (MVD). IDM is applied to describe and display the information needed for the design, construction and operation of projects, whereas MVD is a subset of IFC schema used to describe the automated rebar fabrication workflow. Firstly, with a rich pool of vocabularies practitioners, OmniClass is used in information exchange between IFC and BVBS, providing a hierarchy classification structure for reinforcing elements. Then, using International Framework for Dictionaries (IFD), the usage of each attribute is defined in a more consistent manner to assist the data mapping process. Besides, in order to address missing information within automated fabrication process, a schematic data mapping diagram has been made to deliver IFC information from BIM models to BVBS format for better data interoperability among different software agents. A case study based on the data mapping will be presented to demonstrate the proposed IFC extension and how it could assist/facilitate the information management.

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A Study on Plant Certification Program for Precast Concrete Products (프리캐스트 콘크리트 제품의 공장 인증 제도에 관한 연구)

  • Kim, Hyoung-Do;Lee, Sang-Sup;Park, Keum-Sung;Bae, Kyu-Woong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.18 no.6
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    • pp.131-138
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    • 2014
  • The steel structure fabrication plant certification program was enacted as a part of the construction technology management act, article 24-3, to improve the quality of steel construction after the decay falling accident of Seongsu Bridge in 1994. However, the national certification program for structural precast concrete that is a prefabricated construction products produced by casting concrete in plant is not implemented yet. So, to introduce the proper certification system for precast concrete, the quality certification programs of North America, Europe and Japan are surveyed. In North America, the organizations that manage the plant certification programs are PCI, NPCA, CPCI and so on. Sales of precast concrete elements in Europe are governed by the construction products regulation 305/2011. Therefore, CE marking is mandatory from July 2013 for all construction products including precast concrete. In Japan, precast concrete products used in civil engineering are certificated by JIS mark, product certification system and plants for manufacturing precast concrete building elements are audited by Japan Prefabricated Construction Suppliers and Manufacturers Association. Based on these survey studies, in this paper is described an adaptation of precast concrete plant certification to comport with the certification system in Korea.

A Study on the Characteristics of Disaster Temporary Sheltering in Terms of Sustainable Design -Focused on the Case of the Wenchuan Earthquake in Sichuan Province- (지속가능성 측면에서 재난 임시대피소의 특성 연구 -쓰촨성(四川省) 원촨(汶川) 지진 사례를 중심으로-)

  • Tian, Hui;Yoon, Ji-Young;Wang, Dan
    • The Journal of the Korea Contents Association
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    • v.21 no.5
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    • pp.877-888
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    • 2021
  • This study used three types of temporary shelters, tents, and prefabricated houses provided by the Chinese government for victims after the Wenchuan earthquake in 2008 as case study objects. Through literature review, 12 evaluation items were selected from the social, economic, and environmental elements of the sustainability of residential space design to analyze and evaluate three types of temporary shelters, and derive their respective characteristics and problems. The analysis results show that the temporary centralized settlements and tents had problems such as imperfect infrastructure, poor sanitation, narrow living space, no personal space, and inconvenience in life. Prefabricated houses had problems such as high construction costs, non-environmentally friendly building materials, occupation of arable land, low recycling rate of materials, and environmental pollution by waste. The common problem of the three types of shelters was that the government took the lead in the construction and distribution of shelters, and the disaster victims passively accept government support. Therefore, disaster victims were not actively involved in the construction and management of temporary communities. Secondly, the designs of all three types of temporary shelters did not fully consider the psychological needs of the victims, especially the need for safe and hygienic personal space. Finally, this research proposes improvement plans for the problems in the sustainable design of three temporary shelters and the construction and management of temporary communities.

Evaluation of Load-Carrying Capacity Loss due to Corrosion in Thin-Walled Section Steel Members (판폭두께비가 큰 휨부재의 부식발생에 따른 구조성능평가에 관한 연구)

  • Chung, Kyung Soo;Park, Man Woo
    • Journal of Korean Society of Steel Construction
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    • v.21 no.6
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    • pp.619-626
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    • 2009
  • The use of thin-walled flexural members has proven to be a practical way to achieve the lowest cost in the construction of prefabricated long-span, low-rise building frames in steel. On the other hand, most of these structures are subjected to corrosion due to environmental exposure, which can reduce their carrying capacity. Corrosion damage is a serious problem for these structures as it causes thickness loss. That is, the class of a section (plastic, compact, non-compact, or slender) may change from one to another due to the loss of thickness of the compression flange and web due to corrosion. In this study, the effects of corrosion on thin-walled members in long-span steel frames were evaluated with regard to the moment-rotation curve, initial stiffness, maximum load capacity, stiffness in the post-maximum capacity, and energy absorption.

Numerical study on Floor Response Spectrum of a Novel High-rise Timber-concrete Structure

  • Xiong, Haibei;Zheng, Yingda;Chen, Jiawei
    • International Journal of High-Rise Buildings
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    • v.9 no.3
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    • pp.273-282
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    • 2020
  • An innovative high-rise timber-concrete hybrid structure was proposed in previous research, which is composed of the concrete frame-tube structure and the prefabricated timber modules as main structure and substructures, respectively. Considering that the timber substructures are built on the concrete floors at a different height, the floor response spectrum is more effective in estimating the seismic response of substructures. In this paper, the floor response spectra of the hybrid structure with different structural parameters were calculated using dynamic time-history analysis. Firstly, one simplified model that can well predict the seismic response of the hybrid structure was proposed and validated. Then the construction site, the mass ratio and the frequency ratio of the main-sub structure, and the damping ratio of the substructures were discussed. The results demonstrate that the peaks of the floor response spectra usually occur near the vibration periods of the whole structure, among which the first two peaks stand out; In most cases, the acceleration amplification effect on substructures tends to be more evident when the construction site is farther from the fault rupture; On the other hand, the acceleration response of substructures can be effectively reduced with an appropriate increase in the mass ratio of the main-sub structure and the damping ratio of the substructures; However, the frequency ratio of the main-sub structure has no discernible effect on the floor response spectra. This study investigates the characteristics of the floor response spectrum of the novel timber-concrete structure, which supports the future applications of such hybrid structure in high-rise buildings.

Reversed Cyclic Loading Tests on Precast Beam-Column Joints with Headed Reinforcement (프리캐스트 보-기둥 헤드철근 연결부 반복하중 실험)

  • Kim, In-Gyu;Yu, Sung-Yong
    • Journal of the Korea Concrete Institute
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    • v.15 no.3
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    • pp.369-376
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    • 2003
  • One of the most complex reinforcement location in the precast building frame is the beam-column joint in a prefabricated construction. It is generally resulted from the vortical bars of column, anchorage bars of beam, and bars of hoop. Particularly the hooked anchorage bars of beam are confronted with hoop and main column bars. The headed reinforcement is considered to place them easily and to reduce the anchorage length in a precast construction. Reversed cyclic loading tests are performed on four beam-column specimens to evaluate the strength and behavior of beam to column and column to column connections. The result of test shows that the headed reinforcement has a similar performance than that of hooked reinforcement in a precast specimen with strong column and weak beam joints. The splice column joints which are used frequently in the domestic fields also show reliable behaviors in those tests with strong column and weak beam joints.

A Study on the Productivity Analysis of 3D BIM-based Fabrication Documents Extraction (3D BIM 기반 철골 제작도면 산출 생산성 분석)

  • Ham, Nam-Hyuk;Yang, Jung-Hye;Yuh, Ok Kyung
    • Journal of KIBIM
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    • v.9 no.3
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    • pp.30-40
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    • 2019
  • Extraction of fabrication documents is very important because it provides information related to tasks of fabrication and construction. Therefore, in the case of a prefabricated member such as a steel structure, it is necessary to improve the productivity of fabrication documents through 3D BIM. However, research and evidence data on direct comparison analysis of 3D BIM-based documents extraction versus 2D CAD-based documents extraction are hard to find. Thus, this study focuses on productivity analysis of 3D BIM based fabrication documents extraction. In this study, the productivity data of fabrication documents extraction for module construction of EPC project was analyzed. For the productivity analysis, a case study on the fabrication documents of Module A (1,965 sheets) and Module B (1,216 sheets) was conducted. Fabrication documents for each module include general arrangement drawing, assembly drawing, single part drawing and single plate drawing. Comparison of 2D CAD based fabrication documents extraction and 3D BIM based fabrication documents extraction, the productivity for the entire work was improved from 17 hours to 16 hours for Module A and 12 hours to 7 hours for Module B. Especially, the productivity of the assembly drawings, which occupies a large part of the fabrication documents, was improved by about 48.75% from the total time required from 281 hours to 144 hours.

Cutting-Line Sensing Methods for an Automated Concrete Pile Cutter (파일 두부정리 자동화 장비를 위한 두부정리선 센싱 방법)

  • Kim, Sung-Keun;Kim, Young-Suk;Lee, Junbok
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.26 no.6D
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    • pp.985-993
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    • 2006
  • The use of prefabricated concrete piles have been gradually increased in many construction sites. One of main works for building a concrete pile foundation is to crush a part of pile head which is compressed with more than $800kg/cm^2$. A pile cutting work is usually performed by a crusher and three to four skilled workers. Recent reports on the pile cutting work reveal that a lot of cracks which significantly reduce the strength of the pile and are frequently made during pile cutting operations and it is very repetitive and labor intensive work. To improve productivity, safety, and quality of the conventional concrete pile cutting work, the research on developing an automated concrete pile cutter has been performed. In this paper, sensing methods for detecting a pile cutting line are suggested with operation process algorithms. The suggested methods are very important to develop the automated pile cutter. A pilot-type of the automated pile cutter that adopt one of the suggested sensing methods, is developed and tested in a construction site.

Flexural behavior of reinforced concrete beams strengthened with an ultra-high performance concrete panel of various thicknesses

  • Seonhyeok Kim;Taegeon Kil;Sangmin Shin;Daeik Jang;H.N. Yoon;Jin-Ho Bae;Joonho Seo;Beomjoo Yang
    • Computers and Concrete
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    • v.32 no.5
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    • pp.487-498
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    • 2023
  • The present study investigated the flexural behavior of reinforced concrete (RC) beams strengthened with an ultrahigh performance concrete (UHPC) panel having various thicknesses. Two fabrication methods were introduced in this study; one was the direct casting of UHPC onto the bottom surface of the RC beams (I-series), and the other was the attachment of a prefabricated UHPC panel using an adhesive (E-series). UHPC panels having thicknesses of 10, 30, 50, and 70 mm were applied to RC beams, and these specimens were subjected to four-point loading to assess the effect of the UHPC thickness on the flexural strengthening of RC beams. The test results indicated that the peak strength and initial stiffness were vastly enhanced with an increase in the thickness of the UHPC panel, showing an improved energy dissipation capacity. In particular, the peak strength of the E-series specimens was higher than that of I-series specimens, showing high compatibility between the RC beam and the UHPC panel. The experimental test results were comparatively explored with a discussion of numerical analysis. Numerical analysis results showed that the predictions are in fair agreement with experimental results.

Flexible Unit Floor Plan of Off-Site Construction Housing Considering Long-Lasting Housing Certification System (장수명주택 인증을 고려한 OSC공법 주택의 가변형 평면계획 연구)

  • Lee, Ji-Eun;Roh, Jeong-Yeol;Kwon, Soo-Hye;Kim, Seung-Mo
    • Land and Housing Review
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    • v.12 no.4
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    • pp.103-117
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    • 2021
  • With the current rapid changes in population and technology, the long-lastig housing certification system is a means of prolonging the physical and functional lifespan of a building. The certification requires differentiation between the structure and infill elements to allow for variability and ease of repairs. This works well with prefabricated houses so this study investigated the possibility of applying the long-lastig housing certification requirements to apartment construction using off-site construction (OSC) methods focused on the installation of bathrooms (plumbing and toilet) that differ from the traditional wet method. This study examined three different sized floor plans at 22 m2, 46 m2, and a combined one resulting in 69 m2. The larger 69 m2 plan utilized a removeable non-load bearing wall to increase flexibility in the layout of the floorplan. The apartments are constructed of steel reinforced concrete composite columns on a 9 m × 10.5 m grid with integrated slabs. The exterior and interior infill walls are all non-load bearing with some containing plumbing. This separation of the structure and infill walls can help meet some of the criteria in the long-lastig housing certification, particularly with the ease of repairs. Technologies that facilitate the replacement of infill elements that contain plumbing and other building services can benefit the nation by reducing carbon emissions and therefore tax incentives should be introduced to increase the adoption of the proposed construction methods.