• Title/Summary/Keyword: precast-concrete construction

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Precast Segmental PSC Bridge Columns with Precast Concrete Footings : I. Development and Verification of System (조립식 기초부를 갖는 프리캐스트 세그먼트 PSC 교각 : I. 시스템 개발 및 검증)

  • Kim, Tae-Hoon;Park, Se-Jin;Kim, Young-Jin
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.29 no.4A
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    • pp.395-405
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    • 2009
  • The purpose of this study was to investigate the performance of precast segmental PSC bridge columns with precast concrete footings. The proposed system can reduce work at a construction site and makes construction periods shorter. The precast concrete footings is intended to support precast segmental PSC bridge columns and provides an alternative to current cast-inplace systems, particularly for areas where reduced construction time is desired. Shortened construction time, in turn, leads to important safety and economic advantages when traffic disruption or rerouting is necessary. A model of precast segmental PSC bridge columns was tested under a constant axial load and a cyclically reversed horizontal load. In the companion paper, the experimental and analytical study for the performance assessment of precast segmental PSC bridge columns with precast concrete footings is performed.

Experimental and numerical studies of precast connection under progressive collapse scenario

  • Joshi, Digesh D.;Patel, Paresh V.;Rangwala, Husain M.;Patoliya, Bhautik G.
    • Advances in concrete construction
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    • v.9 no.3
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    • pp.235-248
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    • 2020
  • Progressive collapse in a structure occurs when load bearing members are failed and the adjoining structural elements cannot resist the redistributed forces and fails subsequently, that leads to complete collapse of structure. Recently, construction using precast concrete technology is adopted increasingly because it offers many advantages like faster construction, less requirement of skilled labours at site, reduced formwork and scaffolding, massive production with reduced amount of construction waste, better quality and better surface finishing as compared to conventional reinforced concrete construction. Connections are the critical elements for any precast structure, because in past, major collapse of precast structure took place because of connection failure. In this study, behavior of four different precast wet connections with U shaped reinforcement bars provided at different locations is evaluated. Reduced 1/3rd scale precast beam column assemblies having two span beam and three columns with removed middle column are constructed and examined by performing experiments. The response of precast connections is compared with monolithic connection, under column removal scenario. The connection region of test specimens are filled by cast-in-place micro concrete with and without polypropylene fibers. Performance of specimen is evaluated on the basis of ultimate load carrying capacity, maximum deflection at the location of removed middle column, crack formation and failure propagation. Further, Finite element (FE) analysis is carried out for validation of experimental studies and understanding the performance of structural components. Monolithic and precast beam column assemblies are modeled using non-linear Finite Element (FE) analysis based software ABAQUS. Actual experimental conditions are simulated using appropriate boundary and loading conditions. Finite Element simulation results in terms of load versus deflection are compared with that of experimental study. The nonlinear FE analysis results shows good agreement with experimental results.

Study on Development of Steam Curing Method for In-situ production of Precast Concrete members (프리캐스트 콘크리트 부재의 현장생산용 증기 양생 방법 개발 연구)

  • Sung, Soojin;Lim, Chaeyeon;Kim, Sunkuk
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2014.11a
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    • pp.71-72
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    • 2014
  • Green Frame is a building frame system to construct a column-beam structure using composite precast concrete members. To reduce the cost of producing precast concrete, in-situ production of members is required. However, when the structural members are produced on site, it needs a large space for production. So, "Just-In-Time" production method should be adopted. For Just-In-Time to be realized, the early strength of members should be ensured for them to be transported. Thus, steam curing to secure the early strength is applied in Green Frame. Yet, a large-scale steam curing system is not possible for in-situ production of precast concrete. A smaller steam curing system is needed. In this regard, the study is aimed to develop a new steam curing method applicable to the in-situ production of precast concrete.

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A Study on Plant Certification Program for Precast Concrete Products (프리캐스트 콘크리트 제품의 공장 인증 제도에 관한 연구)

  • Kim, Hyoung-Do;Lee, Sang-Sup;Park, Keum-Sung;Bae, Kyu-Woong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.18 no.6
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    • pp.131-138
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    • 2014
  • The steel structure fabrication plant certification program was enacted as a part of the construction technology management act, article 24-3, to improve the quality of steel construction after the decay falling accident of Seongsu Bridge in 1994. However, the national certification program for structural precast concrete that is a prefabricated construction products produced by casting concrete in plant is not implemented yet. So, to introduce the proper certification system for precast concrete, the quality certification programs of North America, Europe and Japan are surveyed. In North America, the organizations that manage the plant certification programs are PCI, NPCA, CPCI and so on. Sales of precast concrete elements in Europe are governed by the construction products regulation 305/2011. Therefore, CE marking is mandatory from July 2013 for all construction products including precast concrete. In Japan, precast concrete products used in civil engineering are certificated by JIS mark, product certification system and plants for manufacturing precast concrete building elements are audited by Japan Prefabricated Construction Suppliers and Manufacturers Association. Based on these survey studies, in this paper is described an adaptation of precast concrete plant certification to comport with the certification system in Korea.

Quasi-static test of the precast-concrete pile foundation for railway bridge construction

  • Zhang, Xiyin;Chen, Xingchong;Wang, Yi;Ding, Mingbo;Lu, Jinhua;Ma, Huajun
    • Advances in concrete construction
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    • v.10 no.1
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    • pp.49-59
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    • 2020
  • Precast concrete elements in accelerated bridge construction (ABC) extends from superstructure to substructure, precast pile foundation has proven a benefit for regions with fragile ecological environment and adverse geological condition. There is still a lack of knowledge of the seismic behavior and performance of the precast pile foundation. In this study, a 1/8 scaled model of precast pile foundation with elevated cap is fabricated for quasi-static test. The failure mechanism and responses of the precast pile-soil interaction system are analyzed. It is shown that damage occurs primarily in precast pile-soil interaction system and the bridge pier keeps elastic state because of its relatively large cross-section designed for railways. The vulnerable part of the precast pile with elevated cap is located at the embedded section, but no plastic hinge forms along the pile depth under cyclic loading. Hysteretic curves show no significant strength degradation but obvious stiffness degradation throughout the loading process. The energy dissipation capacity of the precast pile-soil interaction system is discussed by using index of the equivalent viscous damping ratio. It can be found that the energy dissipation capacity decreases with the increase of loading displacement due to the unyielding pile reinforcements and potential pile uplift. It is expected to promote the use of precast pile foundation in accelerated bridge construction (ABC) of railways designed in seismic regions.

A Study on Flexural Behavior of Precast Prestressed Concrete Hollow Slab Bridge (조립식 PSC 중공슬래브교의 휨거동에 관한 연구)

  • Kim, Ki-Yong;Song, Ha-Won;Kim, Ho-Jin;Byun, Keun-Joo;Kim, Yon-Soo
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.05a
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    • pp.524-527
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    • 2004
  • Recently, precast concrete products have been increasingly used in the construction of bridges except for special bridges like long-span bridge due to their easy and high-quality construction. Specially the use of precast prestressed concrete hollow box slab bridges is also increased due to the merits in their construction. Thus, an experimental evaluation of flexural behavior of the precast PSC hollow box slab bridges and a development of effective analytical technique for the behavior are necessary. For the development, experimental study on the flexural behavior of the precast bridges up to ultimate states is needed. In this study, two full-scale precast PSC hollow box slab girders are manufactured and full-scale flexural failure tests of the girders subjected to cyclic loading are carried out. For the failure analysis of the girders, the so-called volume control method is applied to finite element analysis of the precast PSC hollow box slab girders discretized using multi-layered shell elements. The analytical results by the volume control method is verified by comparing with test results.

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Numerical Study on the Joints between Precast Post-Tensioned Segments

  • Kim, Tae-Hoon;Kim, Young-Jin;Jin, Byeong-Moo;Shin, Hyun-Mock
    • International Journal of Concrete Structures and Materials
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    • v.19 no.1E
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    • pp.3-9
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    • 2007
  • This paper presents a numerical procedure for analyzing the joints between precast post-tensioned segments. A computer program for the analysis of reinforced concrete structures was run for this problem. Models of material nonlinearity considered in this study include tensile, compressive and shear models for cracked concrete and a model for reinforcing steel with smeared crack. An unbonded tendon element based on the finite element method, that can describe the interaction between the tendon and concrete of prestressed concrete member, was experimentally investigated. A joint element is newly developed to predict the inelastic behavior of the joints between segmental members. The proposed numerical method for the joints between precast post-tensioned segments was verified by comparison of its results with reliable experimental results.

Evaluation on Structural Performance of Joint with Asymmetric Ribbed Connection Details used in Precast Bridge Deck (비대칭 격벽단면을 갖는 프리캐스트 바닥판 이음부의 구조성능 평가)

  • Chung, Chul-Hun;Byun, Tae-Kwan;Kim, In-Gyu;Shin, Dong-Ho;Lee, Han-Joo
    • Journal of the Korea Concrete Institute
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    • v.29 no.2
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    • pp.159-167
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    • 2017
  • A precast concrete deck system is considered an effective alternative in terms of its rapid construction and quality assurance than cast-in-place concrete deck. In precast concrete deck system, structural performance and serviceability are mostly determined by the connection methods between the precast decks. This research proposes more improved precast deck system with asymmetric ribbed connection details improving the disadvantage of previous precast deck system such as difficulties in assembling precast decks. And in this precast deck system, a separate form is not required at the site because partition wall of the precast decks serves as a form when placing non-shrinkage mortar in the connection part of the precast decks. Therefore, rapid construction is possible. Flexural performance is verified through load tests considering main parameter such as rib length in the precast deck connection. From the test results, it can be inferred that the development of the rebar and prevention of adhesion failure in the partition wall of the precast deck system are important factors in securing the flexural performance. Although the structural performance of the precast deck system with asymmetric connection details is gradually reduced as the rib length in the precast deck connection increases, the proposed precast deck system shows sufficient flexural performance and can be applied to the connection part of precast decks effectively.

Evaluation of Flexural Behavior of Lightweight Precast Panel with Ultra High Performance Concrete (초고성능 콘크리트를 적용한 경량 프리캐스트 패널의 휨 거동 평가)

  • Kim, Kyoung-Chul;Koh, Kyung-Taek;An, Gi-Hong;Son, Min-Su;Kim, Byung-Suk
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.8 no.3
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    • pp.269-275
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    • 2020
  • In this study, flexural tests of precast concrete panels according to the thickness of cross-sectional and the with or not of reinforcement were carried out in order to develop and assess of a lightweight precast concrete panel using ultra high performance concrete. For the test, four panels were fabricated, and consisted of one normal concrete panel and three ultra high performance concrete panels. As a test result, it was found that the plain precast panel using ultra high performance concrete had a lower flexural performance than the reinforced normal concrete panel, regardless of the cross-sectional size. The flexural performance of the hollow-sectional precast panel applying ultra high performance concrete, is improved by 150% compared to that of the reinforced normal concrete panel. That is, through additional performance verification and optimization of the cross-sectional design of the panel, the ultra high performance concrete precast panel can be made lighter. Also, the practical use of lightweight precast panels with ultra high performance concrete can be available through evaluation on shear, joint connection and anchoring, etc.

The study on annual evaluation of CO2 and general economic for precast concrete without steam curing (증기양생이 불필요한 프리캐스트 콘크리트의 연간 CO2 저감량 및 경제성 평가)

  • Sung, Myung Jin;Min, Tae-Beom;Lee, Han-Seung
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2013.11a
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    • pp.42-43
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    • 2013
  • Nowadays, Precast Concrete is adopted on most of construction, because of shortening construction period and good quality. In precast concrete, steam curing is necessary for getting proper strength, but it causes much CO2 and economc. Therefore, on this study, by using type III cement and hardening accelerator, early compressive strength was shown 13MPa for 6hr. From the result, removal form could be shorten. Furthermore, annual CO2 was reduced as much as 24% and also annual cost was decreased as much as 12%.

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