• Journal of the Korean Society of Industry Convergence
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• v.26 no.5
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• pp.757-763
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• 2023

Major industrial accidents in which workers die due to fires or explosions while working at chemical substance handling workplaces continue to occur. Among the major industrial accidents that occurred between 2005 and 2021, the accident status by work situation and equipment was analyzed. Through analysis, it was confirmed that storage, reaction, and piping facilities were the main causes of the accident, and a self-checklist for each facility was developed. Verification was conducted through the supply and use groups to evaluate the suitability of the use, duties, and items of the self-checklist. The user group showed higher satisfaction than the supplier group for all three suitability of use, job, and item. In particular, since the inspection items of the self-checklist were organized around the cause of the accident derived through the analysis of actual accident cases, the satisfaction level was high in all groups. It is expected that the self-checklist developed through this study will be useful not only for large companies but also for small and medium-sized chemical industries that lack professional manpower.

• Nuclear Engineering and Technology
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• v.56 no.4
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• pp.1244-1249
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• 2024

A combination of flow-accelerated corrosion (FAC) tests and corresponding computational fluid dynamics (CFD) tests were performed to determine the hydrodynamic parameters that could help predict the highly susceptible location to FAC in the elbow section. The accelerated FAC tests were performed on a specimen containing elbow sections fabricated using commercial 2-inch carbon steel pipe. The tests were conducted at flow rates of 9 m/s under the following conditions: water temperature of 150 ℃, dissolved oxygen <5 ppb, and pH 7. Thickness reduction of the specimen pipe due to FAC was measured using ultrasonic testing. CFD was conducted on the FAC test specimen, and the turbulence intensity, and shear stress were analyzed. Notably, the location of the maximum hydrodynamic parameters, that is, the wall shear stress and turbulent intensity, is also the same location with maximum FAC rate. Therefore, the shear stress and turbulence intensity can be used as hydrodynamic parameters that help predict the FAC-induced wall-thinning rate. The results provide a method to identify locations susceptible to FAC and can be useful for determining inspection priority in piping systems.

• Journal of the Korean Society for Nondestructive Testing
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• v.29 no.2
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• pp.93-97
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• 2009

An advantage of a magnetostrictive strip transducer for a long-range guided wave inspection is that the wave patterns are relatively clear and simple when compared to a conventional piezoelectric ultrasonic transducer. Therefore, if we can characterize the evolution of defect signals, it could be a promising tool for a structural health monitoring of pipes for a long period of time as well as an identification of flaws. However, when evaluating a signal during a realistic field examination, it should be careful because of some spurious signals or false indications, such as signals due to a directionality, multiple reflections, mode conversion, geometrical reflections etc. Mode converted signals from a realistic piping mockup were acquired and analysed. We found mode conversions between a torsional guided wave T(0,1) mode and a flexural F(1,3) or longitudinal L(0,2) mode generated by a magnetostrictive strip transducer. Based on the experimental observations, an interpretation of the source of the mode conversion is discussed in a viewpoint of electromagnetic properties and structure of the strip transducer.

• The Journal of the Acoustical Society of Korea
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• v.14 no.1
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• pp.73-80
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• 1995

In this paper, Polarity Thresholding(PT) algorithm has been studied to enhance the received signal in ultrasonic inspection of the stainless-steel(SUS 304) which is the primary piping material of a nuclear power plant. The spectral decomposition components obtained by splitting the spectrum of received signals are composed of dispersive signal of the interference pattern produced by the grain boundaries and nondispersive signal by the flaw. PT algorithm enhance the SNR of received signal by using above properties. In experiment the stainless-steel has been chosen as the sample and heat-treated at 1125, 1150, 1175, and $1200^\circ{C}$, respectively. And the flat-bottom hole type defects have been made artificially in samples. The pulse-echo signals from the sample by using ultrasonic transducer of center frequency 5 MHz have been processed by PT algorithm. It has been shown that PT algorithm enhanced the SNR by average 14.2 dB.

• Journal of the Korean Institute of Gas
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• v.21 no.6
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• pp.8-14
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• 2017

One of the main causes of gas pipeline accidents is mechanical impact(third party damage). The majority of high pressure gas pipelines buried in major domestic industrial complexes are old pipes which have being operated over 20 years. Therefore, if an accident occurs, there will be a full scale accident because there is no additional inspection and reinforcement time. In this study, the defects on the piping during the mechanical impact were studied through the third party damage(excavation) experiments. Experiments were carried out using the 21 ton excavator which is operated in the actual excavation work and the type of pipe to be struck are ASTM A106 Grade.B and ASTM A53 Grade.B. As a result, when the bucket used during excavator operation is a sawtooth bucket, the defect is more bigger. And the smaller the diameter of the pipe, the smaller the depth and length of the defect. Also, it was confirmed that the impact height had no effect on the defects on the buried pipe, during the excavation work.

• Journal of the Korean Society for Nondestructive Testing
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• v.24 no.4
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• pp.378-383
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• 2004

The Korean Performance Demonstration(KPD) System for the ultrasonic testing personnel, equipments and procedures applicable to the Class 1 and 2 piping examination for nuclear power plant in Korea has been established. A round robin test was conducted in order to compare the examination results by the method of Performance Demonstration(PD) with the traditional dB-drop method. The round robin test shows that the reliability of the PD method is better than that of the dB-drop method. As a result, adoption of the PD method to the in-service inspection of the nuclear power plants will improve the reliability of the ultrasonic test results.

• Journal of the Korea institute for structural maintenance and inspection
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• v.18 no.1
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• pp.166-173
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• 2014

A noncontact nondestructive testing (NDT) method is proposed to detect the damage of pipeline structures and to identify the location of the damage. To achieve this goal, a scanning laser source actuation technique is utilized to generate a guided wave and scans a specific area to find damage location more precisely. The ND: YAG pulsed laser is used to generate Lamb wave and a piezoelectric sensor is installed to measure the structural responses. The measured responses are analyzed using three dimensional Fourier transformation (3DFT). The damage-sensitive features are extracted by wavenumber filtering based on the 3D FT. Then, flaw imaging techniques of a pipeline structures is conducted using the damage-sensitive features. Finally, the pipes with notches are investigated to verify the effectiveness and the robustness of the proposed NDT approach.

• Journal of the Korea institute for structural maintenance and inspection
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• v.24 no.1
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• pp.16-23
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• 2020

Water pipes are important facilities and consist of pipes of various specifications and materials. The annual average number of earthquakes in Korea is steadily increasing. Therefore, in case of the water pipe, it is estimated necessary to prepare for earthquakes. Damages to the water pipe by the earthquake can cause problems such as water supply and fire suppression, and cause damage to life and property. In Korea, however, it is difficult to find examples of seismic performance evaluation of water pipes based on experimental study. Damage to the water pipes by the earthquake is caused by the displacement-controlled behavior of the ground which is the liquifaction and fault lines. Especially, The damage to the water pipes by the earthquake is concentrated on the joint of the pipe. In particular, piping less than 200mm in diameter was found to be dangerous. Thus, in this study, the seismic and settlement performance of iPVC buried water pipes with fixed joints with a clamp of 150mm was evaluated with a test approach.

• Journal of the Korean Institute of Gas
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• v.20 no.6
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• pp.50-57
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• 2016

Pipeline is one of the most abundant components in petrochemical plant. It plays a critical role in transporting fluids. Some pipelines are thermally insulated by wrapping them with insulating materials to prevent the loss of energy. However, when corrosion begins under insulation, it cannot be easily seen without unwrapping the cover, and thus corrossion should be detected using a non-destructive ways such as ultrasound guided wave. In this paper, the piping where the CUI (Corrosion Under Insulation) which occurs in the insulation parts guided waves effectively the optimum condition which is theoretical for selected guided waves phase velocity dispersion curve and wave-structure. The results of this study are expected to be directly utilized for onsite inspection of pipeline's CUI in many petrochemical plants.

• Journal of the Korean Society of Radiology
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• v.16 no.5
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• pp.585-594
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• 2022

The detector for digital radiography testing, which is currently mainly used, consists of a detector with a flat structure, making it impossible to fully adhere to the digital radiography testing of the test object with curvature. In this study, a curved panel detector capable of adhering to curvature was fabricated to improve the quality of the digital image during the digital radiography testing of piping welds at industrial sites, and digital radiography images using flat and curved panel detectors were obtained for 6in pipes with different nominal thickness. As a result of the experiment, it was confirmed that the flat panel detector does not fully adhere to the pipe, resulting in a gap between the outer part of the pipe and the detector, resulting in a difference in the unsharpness and diffusion of the digital image. On the other hand, it was confirmed that the curved panel detector minimizes the gap between the pipe outer part and the detector, so that digital image diffusion is less than that of the flat panel detector. The higher the confidence of the image, the lower the quality and error in reading, so it is believed that higher quality images can be obtained than conventional flat panel detectors when using detectors that can be closely attached to the inspection object.