• Title/Summary/Keyword: optimal shapes

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Study on Heat Dissipation Characteristics of LED Frames Using Finite Elements Method (유한요소해석을 이용한 LED 프레임의 열전달 특성에 관한 연구)

  • Son, In-Soo;Kang, Sung-Jung;Jeon, Bun-Sik;Ahn, Sung-Jin
    • Journal of the Korean Society of Industry Convergence
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    • v.23 no.6_2
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    • pp.935-941
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    • 2020
  • In this study, the effect of different shapes on the heat dissipation characteristics of other porous frames on LED lighting frames was studied using finite element analysis. In addition, the heat transfer characteristics of LED frames were tested using a thermal imaging camera and the results of finite element analysis were compared to derive the optimal hole shape. According to the study, the heat dissipation effect was better for frames with hole compared to existing ones without holes. In particular, the heat dissipation characteristics test showed that for frames with holes, the rise time to the maximum temperature is fast and the maximum temperature is significantly lower. Also, we could see that the square and diamond shapes were smaller than the circular pores, but had a greater heat dissipation effect. Through this study, we have concluded that there is a limit to increasing the heat dissipation effect of the frame with a perforated shape, and it is necessary to conduct further research on the change in the shape of the frame in order to achieve a better heat dissipation effect in the future.

Mechanical Design for an Optical-telescope Assembly of a Satellite-laser-ranging System

  • Do-Won Kim;Sang-Yeong Park;Hyug-Gyo Rhee;Pilseong Kang
    • Current Optics and Photonics
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    • v.7 no.4
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    • pp.419-427
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    • 2023
  • The structural design of an optical-telescope assembly (OTA) for satellite laser ranging (SLR) is conducted in two steps. First, the results of a parametric study of the major design variables (e.g. dimension and shape) of the OTA part are explained, and the detailed structural design of the OTA is derived, considering the design requirements. Among the structural-shape concepts of various OTAs, the Serrurier truss concept is selected in this study, and the collimation of the telescope according to the design variables is extensively discussed. After generating finite-element models for different structural shapes, self-gravity analyses are performed. To minimize the deflection and tilt of the mirror and frame for the OTA under the limited design requirements, a parametric study is conducted according to design variables such as the shapes of the upper and lower struts and the spider vane. The structural features found in the parametric study are described. Finally, the OTA structure is designed in detail to maintain the optical alignment by balancing the gravity deflections of the upper and lower trusses using the optimal combination of the parameters. Additionally, thermal analysis of the optical telescope design is evaluated.

Optimal Design of Interior Permanent Magnet Synchronous Machines Consideration of Magnet BH Characteristic with Different Rotor Type using Response Surface Methodology (반응표면분석법을 이용한 영구자석의 형상 및 특성에 따른 매입형 영구자석 동기기의 최적 설계)

  • Im, Young-Hun;Jang, Seok-Myoung
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.62 no.8
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    • pp.1080-1089
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    • 2013
  • Interior Permanent Magnet Synchronous Machines (IPMSMs) with rare earth magnet are widely used in electric vehicles and hybrid electric vehicles. IPMSMs having high efficiency, high torque, and a wide speed range are employed in propulsion system. And the rotor in an IPMSM is generally made of a rare earth magnet to achieve a large energy product and high torque. This paper discusses issues regarding design and performance of IPMSMs using different factors of BH magnetic characteristic. It is necessary to choose factors of magnetic material according to permanent magnet shape in rotor for high performance. Response Surface Methodology (RSM) is selected to obtain factors of magnetic material according to variety of rotor shapes. The RSM is a collection of mathematical and statistical techniques useful for the analysis of problems in which a response of interest in influenced by several variables and the objective is to optimize response. Therefore, it is necessary to analyze the torque characteristics of an IPMSM having magnet BH hysteresis curve with different rotor shape. Factors of residual flux density (Br) factor and intrinsic coercive force (Hc) are important parameters in RSM for rotor shape. The rotor shapes for IPMSMs having magnet BH characteristic were investigated using the RSM, and three shapes were analyzed in detail using FEA. The results lead to design consequence of IPMSMs in the various rare earth magnet materials.

A Numerical Study on Performance Characteristics of STED with various Pressure Ratios and Cone Shapes using Burnt Gas Properties (연소가스 물성을 이용한 이차목 디퓨저의 압력비와 램 구조물 형상에 따른 성능 특성에 대한 수치적 연구)

  • Yu, Seongha;Jo, Seonghwi;Kim, Hongjip;Ko, Youngsung;Na, Jaejeong
    • Journal of the Korean Society of Propulsion Engineers
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    • v.22 no.5
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    • pp.66-72
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    • 2018
  • A numerical study was conducted to investigate the performance characteristics of a STED with various pressure ratios (PRs) and cone shapes. Due to momentum loss, the pressure in vacuum chamber increased with cone angle for a PR of 75. Also, the STED is started between PRs of 36 and 37 in the case of a cone angle of $15^{\circ}$ and a blockage ratio (BR) of 15%. The results for various PRs and cone shapes are presented, and the optimal cone shape is found to have a cone angle of between $5{\sim}20^{\circ}$ and a BR of between 15~40%.

Optimization to Control Buckling Temperature and Mode Shape through Continuous Thickness Variation of Composite Material (복합소재의 연속 두께 변화를 통한 좌굴온도 및 모드형상 최적화)

  • Lee, Kang Kuk;Lee, Hoo Min;Yoon, Gil Ho
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.34 no.6
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    • pp.347-353
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    • 2021
  • In this study, we presented a novel size optimization framework to control the linear buckling temperature and several buckling modes of plates, by optimizing thickness values of composite structures for practical engineering applications. Predicting the buckling temperature and mode shape of structures is a vital research topic in engineering to achieve structural stability. However, optimizing designs of engineering structures through engineering intuition is challenging. To address this limitation, we proposed a method that combines finite element simulation and size optimization. Based on the idea that the structural buckling temperature and mode shape of a plate are affected by the thickness of the structure, the thickness values of the nodes of the target structure were set as the design variables in this optimization method; and the buckling temperature values, and buckling mode shapes were set as the objective functions. This size optimization method enabled the determination of optimal thickness distributions, to induce the desired buckling temperature values and mode shapes. The validity of the proposed method was verified in terms of their buckling temperature values and buckling mode shapes, using several numerical examples of rectangular composite structures.

Dynamics and die design in continuous and patch slot coating processes (Continuous 와 pattern slot 코팅 공정에서의 유동특성과 다이 설계)

  • Kim Su-Yeon;Shim Seo-Hoon;Shin Dong-Myeong;Lee Joo-Sung;Jung Hyun-Wook;Hyun Jae-Chun
    • Proceedings of the Korean Society of Rheology Conference
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    • 2006.06a
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    • pp.81-84
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    • 2006
  • Slot coating process, in continuous and patch modes, has been applied for the many precise coating products, e.g., flat panel displays and second batteries. However, manufacturing uniform coating products is not a trivial task at high-speed operations because various flow instabilities or defects such as leaking, bubbles, ribbing, and rivulets are frequently observed in this process. It is no wonder, therefore, that many efforts to understand the various aspects of dynamics and coating windows of this process have been made both in academia and industry. In this study, as the first topic, flow dynamics within the coating bead in slot coating process has been investigated using the one-dimensional viscocapillary model by lubrication approximation and two-dimensional model by Flow-3D software. Especially, operability windows in both 1D and 2D cases with various slot die lip designs have been successfully portrayed. Also, effects of process conditions like viscosity and coating gap size on slot coating window have been analyzed. Also, some experiments to find minimum coating thickness and coating windows have been conducted using slot die coater implemented with flow visualization device, corroborating the numerical results. As the second topic, flow dynamics of both Newtonian and Non-Newtonian fluids in patch or pattern slot coating process, which is employed in manufacturing IT products such as secondary batteries, has been investigated for the purpose of optimal process designs. As a matter of fact, the flow control in this system is more difficult than in continuous case because od its transient or time-dependent nature. The internal die and die lip designs for patterned uniform coating products have been obtained by controlling flow behaviors of coating liquids issuing from slot. Numerical simulations have been performed using Fluent and Flow-3D packages. Flow behavior and pressure distribution inside the slot die has been compared with various die internal shapes and geometries. In the coating bead region, efforts to reduce irregular coating defects in head and tail parts of one patterned coating unit have been tried by changing die lip shapes. It has been concluded that optimal die internal design gas been developed, guaranteeing uniform velocity distribution of both Newtonian and shear thinning fluids at the die exit. And also optimal die lip design has been established, providing the longer uniform coating layer thickness within one coating unit.

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Evaluation of Acoustic, Thermal, and Morphological Properties in the Egg White Phantom

  • Kim, Mi-Seon;Kim, Ju-Young;Moon, Dong-Jun;Noh, Si-Cheol;Choi, Heung-Ho
    • Journal of Biomedical Engineering Research
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    • v.36 no.1
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    • pp.7-15
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    • 2015
  • The egg white phantom is a thermal lesion visualization phantom able to illustrate a thermal lesion. It is often used to evaluate the performance of HIFU and is less expensive than the BSA phantom. This study determined the optimal phantom composition for evaluated therapeutic ultrasound machines by varying the egg white concentration in the egg white phantom and demonstrated its utility as a therapeutic ultrasound phantom. The egg white phantom at varying egg white concentrations (10-40% in 10% intervals) was fabricated, and its thermal properties and acoustic properties were assessed. In addition, the size and shape of the formed lesion were compared between the egg white phantom and bovine liver tissue according to the electrical power. The results showed that 30% egg white phantom was optimal for the performance evaluation due to its thermal and acoustic properties. The generated thermal lesions formed sequentially as a cigar, ellipse, tadpole, and cone shapes according to the electrical power; a similar tendency was observed in the liver tissue. Hence, we conclude that the egg white phantom will prove useful in quantitatively evaluating the thermal effects of therapeutic ultrasound.

One-dimensional Waveguides Shape Design far Transmission Power Coefficient Maximization (전달 일률 계수 최대화를 위한 1차원 도파관 형상 설계)

  • Lee, Il-Kyu;Lee, Joong-Seok;Kim, Yoon-Young
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2008.11a
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    • pp.481-482
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    • 2008
  • This investigation presents a method to design an optimal shape of a matching waveguide connecting two waveguides having different impedances. The design objective is to maximize power transmission through the waveguide system. When an incident wave impinges on an elastic waveguide system consisting of waveguides of different impedances, all of the incident wave power may not pass through due to the mechanical impedance. Therefore, the maximization of the transmitted power through a waveguide difficult to achieve without a systematic design method. In this work, the optimal shape design of a matching waveguide connecting two waveguides of different impedances is formulated as a shape optimization problem. If the material of the matching waveguide is given, its shape is the only parameter controlling the transmission power. Relatively simple one dimensional elastic wave transmission problems will be considered in this work, but the underlying methodology and the related physics can be clearly demonstrated. The influences of initial configurations as well as the target frequencies on the optimized shapes will be also investigated.

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Interface System Construction for PWR Spent Fuel Rod Cutting and Pellet Pressing Device (PWR 핵연료 봉 커팅 및 펠렛 압출장치에 대한 연계 시스템 구축)

  • 정재후;윤지섭;흥동희;김영환;진재현;박기용
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.684-687
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    • 2002
  • The authors have developed two devices which cuts the spend fuel rod to an optimal size and extracts fuel pellet from the pieces of cut fuel rods. These devices are so important to reduce radioactive wastes that some advanced countries developed their own methods and devices. The authors have benchmarked from these methods and devices. For spent fuel rod cutting, the tube cutting method has been chosen. some mechanical properties of the fuel tube and pellet has been carefully considered for an optimal cutting size. For fuel pellet extraction, a mechanically extracting method has been adopted. The existing chemical method have turned out to be inappropriate because it produced large amount of radioactive wastes, in spite of its high fuel recovery characteristics. The developed method has an advantage that it can be applied to other fuel rods that have different shapes and sizes. The two devices are set up and operated in the hot cell where people can not go in, so that the devices have been designed to be controlled remotely and modulated for easy maintenance. And the performance of the devices has been tested by using simulated fuel rod. From the experimental results, the devices are supposed to be useful for reducing radioactive wastes.

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Effect of Loading Path on the Hydroformability of a Three-layered Tube for Fabrication of a Hollow Part (중공품 성형시 삼중관의 액압성형성에 미치는 압력경로의 영향)

  • Han, S.W.;Kim, S.Y.;Joo, B.D.;Moon, Y.H.
    • Transactions of Materials Processing
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    • v.22 no.1
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    • pp.17-22
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    • 2013
  • Tube hydroforming is a technology that utilizes hydraulic pressure to form a tube into desired shapes inside die cavities. Due to its advantages, such as weight reduction, increased strength, improved quality, and reduced tooling cost, single-layered tube hydroforming is widely used in industry. However in some special applications, it is necessary to produce multi-layered tubular components which have corrosion resistance, thermal resistance, conductivity, and abrasion resistance. In this study, a hollow forming process to fabricate a part from multi-layered tubes for structural purposes is proposed. To accomplish a successful hydroforming process, an analytical model that predicts optimal load path for various parameters such as tube material properties, thickness of tubes, diameter of holes and the number of holes was developed. Tubular hydroforming experiments to fabricate a hollow part were performed and the optimal loading path developed by the analytical model was successfully verified. The results show that the proposed hydroforming process can effectively produce hollow parts with multi-layered tube without defects such as wrinkling or fracture.