• Title/Summary/Keyword: on-the-machine measurement

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Measurement of Spindle Thermal Errors in a Machine Tool Using Hemispherical Ball Bar Test (반구상의 볼바측정을 통한 스핀들 열변형 오차 측정)

  • Yang, Seung-Han;Kim, Gi-Hun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.9
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    • pp.1359-1367
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    • 2001
  • Improvement of machine tool accuracy is an essential part of quality control in manufacturing process. Among of all the errors of a particular machine tool, the thermal errors of the spindle have a notably significant effect on machining accuracy and have a direct influence upon both the surface finish and geometric shape of the finished workpiece. Therefore, this paper proposed new measurement method for thermal errors of the spindle in machine tools. The thermal errors are measured by a ball bar system instead of capacitance sensor system. The novel measurement method using ball bar system is more efficient, easier to use than conventional measurement system. And also the ball bar system is possible to measure both geometric errors and thermal errors at the same time.

A Study on Evaluation of an Automatic Tool Compensation System in CNC Machine Tool (CNC 공작기계에서의 자동공구 보정시스템의 평가에 관한 연구)

  • 정상화;신현성;김현욱
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.04a
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    • pp.371-375
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    • 2001
  • The tool wear that is developed by long-term machining in mold manufacturing with machining center makes a severe influence to the accuracy and the surface roughness. In this reason, tool-wear supervising system which has guaranteed high accuracy and high speed is needed to improve the measurement quality. Touching probe and touch sensor are widely used to measure the tool profile at on-machine measurement. In this paper, using the newly developed electric touch point measuring system, the Automatic Tool Compensation System is developed to correct the error of tool diameter resulted from the wear, and the operating method of this system is also provided.

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A study on evaluation of roundness characteristics about precise machined parts (정밀가공 부품의 진원도 특성 평가에 관한 연구)

  • Oh SangLok;Lee Gab-jo;Kim Jong-Kwan
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2005.05a
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    • pp.209-215
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    • 2005
  • The dimensions and forms of precise machined parts are different to kinds of machine. It will be variant according to machine wear, tool form, cutting method and cutting condition at the same machine. At that time, the most important things are controlled and measured by appropriate measuring instruments. This paper aims to contribute to improving measurement accuracy through evaluation and consideration about various roundness in the machining company.

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Measuring System of Surface Roughness for On-The-Machine using Diffraction Light (회절광을 이용한 기상계측용 표면거칠기의 측정시스템)

  • 김성훈;이기용;강명창;김정석;김남경
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.803-807
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    • 2000
  • This paper deals wi th the establishment of the method of non-contact surface roughness measurement by developed system. One of the most Important factor of determinating quality of a produced manufacture is surface roughness The tendency of manufacturing method is changing from small amount manufactures / high-volume production to large amount manufactures / low volume production, and the study of reducing time for surface roughness measurement has been actively investigated The non-contact surface roughness method by using laser which is different from contact method has been only used to the polished surface, so new surface roughness measurement method was adopted by virtue of Fraunhofer diffraction in the periodic surface for on-the-machine. in this paper, we establish the method of non-contact surface roughness measurement which can reduce measuring time in the periodic surface

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Development of Typical On-Machine Measurement S/W based 3D modeler (3D 모델러 기반의 기상측정 소프트웨어 개발)

  • 김찬우;신장순;윤길상;조명우;박균명;유택인
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1581-1584
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    • 2003
  • This paper proposed efficient manufacturing system using OMM(on-machine measurement) system and OMM operating S/W based 3D modeler. A Developed program connected tool machine with RS232C. It is composed two operating system that touch probe operating and laser displacement sensor operating system. A program for touch probe possible measure considered inspection feature and CAD data. The laser operating program is used inspection for profile. very small hole using installed feature data. This system is applied manufacturing line of mold(cavity, core) also verification of efficiency manufacturing process that production, reduction machining error of each process

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A Study on On-line 5 Degrees of Freedom Error Measurement using Laser Optical System (레이져 광학장치를 이용한 온라인 5 자유도 오차측정에 관한연구)

  • 김진상;정성종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.375-378
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    • 1995
  • Although laser interferometer measurement system has the advantage of range and accuracy, the traditional error measurement methods for geometric errors(two straightness and three angular errors) of a machine tool measures error components one at a time. It may also create an optical path difference and affect the measurement accuracy. In order to identify and compensate for geometric error of a moving body, an on-line measurement system for simultaneous detection of the five error components of a moving axis is required. An on-line measurement system with 5 degrees of freedom was developed for geometric error detection. Performance verification of the system was performed on an error generating mechanism. Experimental results show the feasibility of this system for identifying geometric errors of a side of machine tool.

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A Study on the Generation of B-Spline Surface by 3D Measurement Data (3차원 측정 데이터의 B-스플라인 곡면식 적영에 대한 연구)

  • 구영희
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.03a
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    • pp.76-81
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    • 1998
  • The purpose of this study is the generation of B-spline surface by the 3D measurement data. The hardware of the system comprises PC and digitizing machine, machining center. There are three steps, (1) physical model measuring on the 3D laser digitizing machine, (2) B-spline surface modeling and Fairing, (3) CNC machining by the NC code. It is developed a software package, with which can conduct a micro CAM system in the PC without economical burden.

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Development of Diaphragm-type Stylus Probe for Ultra-precision On-machine Measurement Application (초정밀 기상측정용 다이아프램 타입 접촉식 프로브의 개발)

  • Lee, Jung-Hoon;Lee, Chan-Hee;Choi, Joon-Myeong;Kim, Ho-Sang
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.8
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    • pp.845-852
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    • 2012
  • The diaphragm-type stylus probe was developed for ultra-precision on-machine measurement (OMM) application. This probe is equipped with two diaphragms which are parallel and one capacitive sensor is used for detecting the vertical motion of end tip in the stylus when it is contacted to the optical freeform surface. For better performance of proposed probes, several design parameters such as axial stiffness and the lateral deformations were investigated with finite element analysis techniques. To verify the feasibility, the profiles of the master sphere ball were measured on the ultra-precision milling machine. The measurement results show that the proposed probe can calculate the radius of the circle within the accuracy of 0.1 ${\mu}m$ for the ultraprecision optical surface.