• Title/Summary/Keyword: on-machine measuring system

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A Study on the Development of Machining and Measuring System for CNC Lathe (CNC 선반가공 및 자동 측정시스템 개발에 관한 연구)

  • Kim, Jeong-soon;Koo, Young-hae
    • Journal of the Korean Society of Industry Convergence
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    • v.3 no.1
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    • pp.83-90
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    • 2000
  • The purpose of this study is the development of CAM system which can machine and measure any shape by CNC lathe. The overall goal of the CAM system is to achieve the CNC lathe machining, from roughing through to final measuring, The hardware of the system comprises PC, CNC lathe and measuring tools. There are three steps in the CNC lathe machining and measuring, (1) geometric modeling by the shape patterns, (2) NC commands generation by the tool path compensated for tool nose radius, (3) machining and workpiece measuring on the lathe. It is developed a software package, with which we can conduct a micro CAM system in the PC without economical burden.

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A Study on the Error Compensation of Three-DOF Translational Parallel Manipulator (3자유도 병렬기구의 위치오차 보정기술에 관한 연구)

  • 신욱진;조남규
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.3
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    • pp.44-52
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    • 2004
  • This paper proposed a error compensation methodology for three-DOF translational parallel manipulator. The proposed method uses CMM (coordinate measuring machine) as metrology equipment to measure the position of end-effector. To identify the transform relationships between the coordinate system of the parallel manipulator and the CMM coordinate system, a new coordinate referencing (or coordinate system identification) technique is presented. By using this technique, accurate coordinate transformation relationships are efficiently established. According to these coordinate transformation relationships, an equation to calculate the compensating error components at any arbitrary position of the end-effector is derived. In this paper, Monte Carlo simulation method is applied to simulate the compensation process. Through the simulation results, the proposed error compensation method proves its effectiveness and feasibility.

A Study on Measurement for Endmill Dia. using Electric Contact Method (공구마모보정을 위한 전기접점식 자동공구 보정시스템 개발)

  • 정상화;신형성;나윤철
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.445-449
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    • 2001
  • The tool wear that is developed by long-term machining in mold manufacturing with machining center makes a severe influence to the accuracy and the surface roughness. In this reason, tool-wear supervising system which has guaranteed high accuracy and high speed is needed to improve the measurement quality. Touching probe and touch sensor are widely used to measure the tool profile at on-machine measurement. In this paper, using the newly developed electric touch point measuring system, the Automatic Tool Compensation System is developed to correct the error of tool diameter resulted from the wear, and the operating method of this system is also provided.

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Geometric Accuracy Measurement of Machined Surface Using the OMM (On the Machine Measurement) System

  • Kim, Sun-Ho;Lee, Seung-Woo;Kim, Dong-Hoon;Lee, An-Sung;Lim, Sun-Jong;Park, Kyoung-Taik
    • International Journal of Precision Engineering and Manufacturing
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    • v.4 no.4
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    • pp.57-63
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    • 2003
  • Machining information such as form accuracy and surface roughness is an important factor for manufacturing precise parts. To this regard, OMM (On the Machine Measurement) has been researched for last several decades to alternate CMM (Coordinate Measurement Machine) process. In this research, the OMM system with a laser displacement sensor was developed for measuring form accuracy and surface roughness of the machined workpiece on the machine tool. The surface roughness was estimated comparing the sensory signal with the reference data measured from master specimen. Also, form accuracy was determined from the moving averaged raw data. In addition, the geometric error map constructed beforehand using the geometric errors of the machine tool was used to compensate the obtained form accuracy. The overall performance was compared with CMM result, and verified the feasibility of the measurement system.

Development of API module program for automatic tool compensation on machining center (머시닝센터의 자동공구보정을 위한 API모듈용 프로그램개발)

  • 정상화;신현성;김현욱
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.100-105
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    • 2002
  • In general, manufacturing error originated in bad material, machine tool defection, tool defection, and tool breakage. When the manufacturing process is stable, the error is come from the tool wear. In common on-machine measurement, teaching probe and touch sensor are widely used, however in this thesis the automatic tool compensation system using electric touch point measuring system is developed and evaluated, and effective operating is proposed.

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A Study on the Generation of B-Spline Surface by 3D Measurement Data (3차원 측정 데이터의 B-스플라인 곡면식 적영에 대한 연구)

  • 구영희
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.03a
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    • pp.76-81
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    • 1998
  • The purpose of this study is the generation of B-spline surface by the 3D measurement data. The hardware of the system comprises PC and digitizing machine, machining center. There are three steps, (1) physical model measuring on the 3D laser digitizing machine, (2) B-spline surface modeling and Fairing, (3) CNC machining by the NC code. It is developed a software package, with which can conduct a micro CAM system in the PC without economical burden.

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Drainage Simulation in Fourdrinier Paper Machine (장망초지기에서 탈수 시뮬레이션)

  • 김용식;원종명
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.32 no.3
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    • pp.10-17
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    • 2000
  • The MDDA(Modified Dynamic Drainage Analyzer) was developed to evaluate the drainage at hydrofoil table roll and low vacuum devices on fourdrinier paper machine MB-former. Comparison of the results was obtained using a computer simulation system based on Taylor's equation and filtration equation and by measuring the consistency profile in a paper machine presented an agreement within 10.7% This device can evaluate the dewatering pro-file on wire for various stock properties adjust dewatering devices on fourdrinier paper machine and control the dosage of retention aids for improving paper structural properties and runnability of papermachine.

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Polishing Characteristics and Development of Automatic Die Polishing Machine by Liquid Honing (액체호닝에 의한 금형 자동 사상기계개발 및 가공 특성)

  • 김재도;류기덕;홍정석
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.6
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    • pp.162-168
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    • 2000
  • The automatic die polishing machine by liquid honing has been developed and experimented on the surface of machined die. The goal of development in the automatic die polishing machine by liquid honing is to increase the accuracy and the productivity in die polishing. To reach this goal, the polishing machine consists of the automatic measuring device for contour of die, the nozzle and pumping system to spray the powder mixed with liquid, and the 3-axis guides. Before polishing, the measuring device with a semiconductor laser scans the surface of mould to get the data of contour. The data store a PC and use to control the nozzle head to move above a couple of centimeters on the machined surface of die. The experimental parameters are the spraying time, the pressure, the size of abrasive grain and the mixing ratio between abrasive grain and liquid. The surface roughness is measured on the polished die which are SKDl 1 and Al7075 machined by NC. The surface roughness indicates the values of Rmax 0.5${\mu}{\textrm}{m}$ for Al7075 and Rmax 1.4${\mu}{\textrm}{m}$ for SKDl 1. It reduces the polishing time significantly and reduces the monotonous work for labors. As the results, the liquid honing system is useful method to apply for the die polishing and the automatic die polishing machine using liquid honing shows that it's very effective processing ability.

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3-Dimensional and Kinematic Analysis of a System for NDE(Nondestructive Examination) (비파괴 검사 응용을 위한 기구부의 3차원 기구학적 해석)

  • Kim, Hyung-Kuk;Lee, Dong-Hwal;Ahn, Hee-Tae;Park, Jae-Whe;Lee, Man-Hyung
    • Proceedings of the KIEE Conference
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    • 2001.07d
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    • pp.2199-2201
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    • 2001
  • The 3-dimensional measuring machine by using an ultrasonic sensor is used one of the NDE(Nondestructive Examination). It is applied to the inspection of pipelines, boreholes, pressure vessel and tank, and so on. In particular when a harsh environment prohibits the use of moving mechanical parts. The 3-dimensional measuring machine by using an ultrasonic sensor, which measure 1-dimensional information and 2-dimensional information simultaneously from a target of inspection, and then reembody 3-dimensional information. So we can find the situation in progress and predict remaining life and corrosion without destructive examination. It's a point of excellence that the 3-dimensional measuring machine is portable.

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Coma Aberration Correction of Optical System by using a Robot Arm Type Coordinated Measuring Machine (로봇팔 타입 삼차원좌표측정기를 이용한 광학계의 비축수차 보정)

  • Chun, Ho Bin;Kim, Goeun;Song, In-Woong;Kang, Hyug-Mo;Rhee, Hyug-Gyo;Ghim, Young-Sik;Yang, Ho-Soon;Kwon, Jong Hoon
    • Journal of the Semiconductor & Display Technology
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    • v.15 no.3
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    • pp.62-66
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    • 2016
  • Optical system needs to be aligned before its undergoing process, is usually shows coma aberrations, which occurred due to imperfection in the lens or other components results in off-axis point sources, appearing to have a tail like a comet. There are some methods to correct coma aberration. In this paper, to correct coma aberration in optical system, using a robot arm type coordinate measuring machine(CMM). CMMs are widely used to measure the form of accuracy of parts and positioning accuracy of systems. Among them, robot arm type CMM has more advantages than the others, such as its mobility and measuring range. However, robot arm type CMM has lower accuracy than cantilever type CMM. To prove robot arm type CMM's accuracy, several factors were suggested in this paper and the final measuring results were compared to a commercial cantilever type CMM. Based on this accuracy, a typical optical system was successfully aligned by using our robot arm type CMM.