• Title/Summary/Keyword: material tests

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Quantitative Evaluation of Scratch Related Tool Life for Stamping of UHSS Using Pin-on-Flat Surface Test (Pin-on-Flat Surface Test를 이용한 초고장력강판 스탬핑 금형의 정량적 스크래치 수명평가)

  • Choi, H.S.;Kim, S.G.;Kim, B.M.;Ko, D.C.
    • Transactions of Materials Processing
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    • v.22 no.2
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    • pp.86-92
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    • 2013
  • When stamping ultra-high-strength steel (UHSS), the phenomenon of galling, which corresponds to a transfer of material from the sheet to the tool surface, occurs because of the high contact pressure between tool and workpiece. Galling leads to increased friction, unstable interface conditions, scratches on the sheet and the tool surfaces and, eventually, premature tool surface failures. Therefore, a simple and accurate evaluation method for tool scratching is necessary for the selection of tool material and coating, as well as for a better optimization of process conditions such as blank holder force and die radius. In this study, the pin-on-disc (PODT) and pin-on-flat surface (POFST) tests are conducted to quantitatively evaluate scratch-related tool life for stamping of UHSS. The variation of the friction coefficient is used as an indicator of scratch resulted from galling. The U-channel ironing test (UCIT) is performed in order to validate the results of the friction tests. This study shows that the POFST test provides a good quantitative estimation of tool life based on the occurrence of scratch.

Assessment of Fire-induced Damage to Tunnel Structural Members at Different Fire Scenarios (화재이력에 따른 터널구조물 시공재료의 화재손상 평가)

  • Choi, Soon-Wook;Chang, Soo-Ho;Kwon, Jong-Wook;Bae, Gyu-Jin
    • Proceedings of the Korean Geotechical Society Conference
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    • 2006.03a
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    • pp.960-969
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    • 2006
  • In this study, a series of fire tests was carried out to evaluate fire-induced damage to structural members in tunnels. From the tests, the loss amount of concrete materials by the RWS fire scenario was slightly bigger than by the RABT fire scenario. Especially under the RWS fire scenario where the maximum temperature is over 1,200, the loss of concrete materials was mainly induced by melting. Generally, the loss of materials in reinforced concrete was slightly smaller than that in unreinforced concrete. Depending upon an applied fire scenario, fire-induced damage to shotcrete was quite different. From the real-time investigation of a specimen surface by a digital camcorder, it was proved that the material loss under the RABT fire scenario was mainly induced by spalling. However, it was also revealed that although fire-induced damage in the initial heating stage under the RWS was so close to that under the RABT, the material loss under the RWS at the later stage after 50 minutes elapsed since fire initiation was induced not by spalling but by melting.

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Physical Properties of 50MPa and 80MPa Ternary High Strength Concretes before and after Concrete Pumping

  • Lee, Bum-Sik;Kim, Seong-Deok;Jun, Myoung-Hoon;Park, Sung-Sik;Park, Su-Hee;Jung, Sang-Jin
    • Journal of the Korea Institute of Building Construction
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    • v.12 no.4
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    • pp.451-459
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    • 2012
  • At the Korea Land and Housing Corporation(LH), concretes with high design strength of 50 MPa and 80 MPa that are composed only of ordinary Portland cement, blast furnace slag, and fly ash are developed. To determine whether the developed high strength concretes have the same properties when they are produced in batch plant(B/P) condition in the ready mixed concrete plant, and as existing high strength concretes, field tests are performed and material properties are evaluated. To investigate the material properties of the high strength concretes before and after pumping, compressive strength, flowability, air content, hydration temperature, pumping and compactability are evaluated. In field tests, before and after pumping, flowability satisfied the relevant criteria. In terms of air content, while it was slightly decreased after pumping, it satisfied the requirements. Hydration temperature criteria were satisfied, and compactability was excellent as well. The study found that the developed ternary high strength concretes have the same properties as existing high strength concretes. They can also be useful for the construction of high-rise buildings, as they are economical.

Transient Current Limiting Characteristics of Flux-Lock Type SFCL Using Double Quench (이중퀜치를 이용한 자속구속형 초전도한류기의 과도전류제한 특성)

  • Choi, Sang-Jae;Lim, Sung-Hun
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.30 no.2
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    • pp.96-100
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    • 2017
  • In this paper, the flux-lock type superconducting fault current limiter (SFCL) using double quench was suggested and its transient current limiting characteristics were analyzed. The suggested flux-lock type SFCL using double quench consists of two magnetically coupled windings and two $high-T_{c}$ superconducting (HTSC) elements connected in series with each winding. To analyze the transient current limiting characteristics of the flux-lock type SFCL using double quench, the short-circuit tests according to the fault angles, which affect the transient component of the fault current right after the fault occurs, were executed. From the comparative analysis for the short-circuit tests at both $0^{\circ}$ and $90^{\circ}$ fault angles, the useful transient current limiting operations of the suggested flux-lock type SFCL through the double or the single quench occurrence were confirmed.

A Study on the 43$0^{\circ}C$ Degradation Behavior of Cast Stainless Steel(CF8M)(I);Evaluation of Degradation mechanism, Static and Fatigue Strength (주조 스테인리스강 CF8M의 43$0^{\circ}C$ 열화거동에 관한 연구(I);열화기구.정적 및 피로강도평가)

  • Gwon, Jae-Do;Park, Jung-Cheol;Lee, Yong-Seon;Lee, U-Ho;Park, Yun-Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.8 s.179
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    • pp.1910-1916
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    • 2000
  • The five classes of the thermally aged CF8M specimen are prepared using an artificially accelerated aging method. Namely, after the specimens are held for 100, 300, 900, 1800, and 3600hrs at 430$^{\circ}C$ respectively, the specimens are water-cooled to room temperature. The impact energy variations are measures for both the aged and virgin specimens through the Charpy impact tests in addition to the microstructure observation, tensile, hardness and fatigue crack growth tests. From the present investigation the following results are obtained : 1) The difference among the thermally degraded specimens can be distinguished through their microstructures, 2) Hardness and tensile strength are increased to 300hrs, degradation specimen, while elongation and reduction area are decreased to 3600hrs degradation specimen, and impact energy is decreased to 1800hrs degradation specimen, 3) The FCG rates for thermally degraded specimens are larger than that of the virgin specimen.

A Study on Fire Characteristics of Solid Combustible Materials Based on Real Scale Fire Test (실규모 실험에 의한 고체가연물의 화재특성 연구)

  • Kim, Sung-Chan
    • Fire Science and Engineering
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    • v.25 no.5
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    • pp.62-68
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    • 2011
  • A series of fire tests involving realistic solid combustible materials was conducted to quantify the heat release rate and investigate the fire growth characteristics during the initial fire growth stage. For these tests, single/double wood cribs, urethane cushion having polypropylene covers and wood crib on nylon carpet with urethane carpet padding were used as a fuel source. The fire growth coefficient of the solid combustible materials was quantified and the fire growth characteristics were compared with the $t^2$ fire scenario. The mean effective heat of combustion was evaluated by the total mass loss of fuel and total energy release concept and examined the effect of the ventilation and fire condition. The present study provides the practical information on the fire growth characteristics of solid combustible material to design to a set of fire scenarios for the fire risk analysis.

Multi-dimensional seismic response control of offshore platform structures with viscoelastic dampers (II-Experimental study)

  • He, Xiao-Yu;Zhao, Tie-Wei;Li, Hong-Nan;Zhang, Jun
    • Structural Monitoring and Maintenance
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    • v.3 no.2
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    • pp.175-194
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    • 2016
  • Based on the change of traditional viscoelastic damper structure, a brand-new damper is designed to control simultaneously the translational vibration and the rotational vibration for platforms. Experimental study has been carried out on the mechanical properties of viscoelastic material and on its multi-dimensional seismic response control effect of viscoelastic damper. Three types of viscoelastic dampers with different shapes of viscoelastic material are designed to test the influence of excited frequency, strain amplitude and ambient temperature on the mechanical property parameters such as circular dissipation per unit, equivalent stiffness, loss factor and storage shear modulus. Then, shaking table tests are done on a group of single-storey platform systems containing one symmetric platform and three asymmetric platforms with different eccentric forms. Experimental results show that the simulation precision of the restoring force model is rather good for the shear deformation of viscoelastic damper and is also satisfied for the torsion deformation and combined deformations of viscoelastic damper. The shaking table tests have verified that the new-type viscoelastic damper is capable of mitigating the multi-dimensional seismic response of offshore platform.

Numerical analysis of geocell reinforced ballast overlying soft clay subgrade

  • Saride, Sireesh;Pradhan, Sailesh;Sitharam, T.G.;Puppala, Anand J.
    • Geomechanics and Engineering
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    • v.5 no.3
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    • pp.263-281
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    • 2013
  • Geotextiles and geogrids have been in use for several decades in variety of geo-structure applications including foundation of embankments, retaining walls, pavements. Geocells is one such variant in geosynthetic reinforcement of recent years, which provides a three dimensional confinement to the infill material. Although extensive research has been carried on geocell reinforced sand, clay and layered soil subgrades, limited research has been reported on the aggregates/ballast reinforced with geocells. This paper presents the behavior of a railway sleeper subjected to monotonic loading on geocell reinforced aggregates, of size ranging from 20 to 75 mm, overlying soft clay subgrades. Series of tests were conducted in a steel test tank of dimensions $700mm{\times}300mm{\times}700mm$. In addition to the laboratory model tests, numerical simulations were performed using a finite difference code to predict the behavior of geocell reinforced ballast. The results from numerical simulations were compared with the experimental data. The numerical and experimental results manifested the importance that the geocell reinforcement has a significant effect on the ballast behaviour. The results depicted that the stiffness of underlying soft clay subgrade has a significant influence on the behavior of the geocell-aggregate composite material in redistributing the loading system.

A Study for Selection and Field Applicability of Asphalt Precast Pothole Repair Materials (아스팔트 프리캐스트 포트홀 보수재료의 선정과 현장 적용성에 관한 연구)

  • Kim, Jincheol;Bae, Sungho;Lee, Jinho;Yang, Jaebong;Kim, Jiwon
    • International Journal of Highway Engineering
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    • v.16 no.4
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    • pp.21-33
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    • 2014
  • PURPOSES: The purpose of this study was to break away from the workforce method using cold-mix asphalt mixtures and has a constant quality and has develop repair materials of pre-production asphalt-precast types. METHODS: The selection of the repair material was determined as the results obtained through physical properties of materials and the field applicability. In case of repair materials, values obtained through Marshall stability test & the dynamic stability test & retained stability test as well as the site conditions was considered. In case of adhesive, test results were obtained through examination of the bond strength(tensile, shear) and the field applicability of the adhesive was examined through combined specimens to simulate field applications. RESULTS : According to the results of laboratory tests, in the case of repair materials, Marshall stability and dynamic stability, retained stability of cold-mix reaction type asphalt mixture is the highest. In the case of adhesive, two-component epoxy-urea has a very high bonding strength(tensile, shear) was most excellent. According to the results of field tests, when epoxy-urea was excellent workability. Also, the repair body through actual mock-up test did not occur large deformation and fracture after 12 months. CONCLUSIONS : A suitable repair material is cold-mix reaction type mixture of asphalt-precast, a suitable adhesive is a two-component epoxy-urea.

Nonlinear Subgrade Model-Based Comparison Study between the Static and Dynamic Analyses of FWD Nondestructive Tests (노상의 비선형 모델에 근거한 비파괴 FWD 시험에 있어 정적과 동적 거동의 비교연구)

  • Mun, Sungho
    • International Journal of Highway Engineering
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    • v.19 no.1
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    • pp.73-80
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    • 2017
  • PURPOSES : This paper presents a comparison study between dynamic and static analyses of falling weight deflectometer (FWD) testing, which is a test used for evaluating layered material stiffness. METHODS: In this study, a forward model, based on nonlinear subgrade models, was developed via finite element analysis using ABAQUS. The subgrade material coefficients from granular and fine-grained soils were used to represent strong and weak subgrade stiffnesses, respectively. Furthermore, the nonlinearity in the analysis of multi-load FWD deflection measured from intact PCC slab was investigated using the deflection data obtained in this study. This pavement has a 14-inch-thick PCC slab over fine-grained soil. RESULTS: From case studies related to the nonlinearity of FWD analysis measured from intact PCC slab, a nonlinear subgrade model-based comparison study between the static and dynamic analyses of nondestructive FWD tests was shown to be effectively performed; this was achieved by investigating the primary difference in pavement responses between the static and dynamic analyses as based on the nonlinearity of soil model as well as the multi-load FWD deflection. CONCLUSIONS : In conclusion, a comparison between dynamic and static FEM analyses was conducted, as based on the FEM analysis performed on various pavement structures, in order to investigate the significance of the differences in pavement responses between the static and dynamic analyses.