• Title/Summary/Keyword: ladder diagram

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The Mold Close and Open Control of Injection Molding Machine Using Fuzzy Algorithm

  • Park, Jin-Hyun;Lee, Young-Kwan;Kim, Hun-Mo
    • 제어로봇시스템학회:학술대회논문집
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    • 2005.06a
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    • pp.575-579
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    • 2005
  • In this paper, the development of an IMM(Injection Molding Machine) controller is discussed. Presently, the Mold Close and Open Control Method of a toggle-type IMM is open-loop control. Through the development, a PC based control system was built instead of an existing controller and a closed-loop control replaced the previous control method by using PC based PLC. To control the nonlinear system of toggle type clamping unit, a fuzzy PI control algorithm was selected and it was programmed by an IL(Instruction List) and a LD(Ladder Diagram) on a PC based PLC. The application of fuzzy algorithm as the control method was also considered to change a control object like a mold replacement or an additional apparatus. For the development of an IMM controller, PC based PLC of PCI card type, distributed I/O modules with CANopen and Industrial PC and HMI (Human Machine Interface) software were used.

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Development of Multi-Chemical Supply System for Semiconductor Wafer Cleaning Station

  • Chung, Myung-Jin;Song, Young-Wook
    • 제어로봇시스템학회:학술대회논문집
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    • 2005.06a
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    • pp.1309-1312
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    • 2005
  • A multi-chemical supply system is developed and applied to a wet station, which uses the multi-chemical process in one bath. To control the concentration of two chemicals, control logic of a supply pump is programmed using the programable logic controller (PLC). By using the multi-chemical supply system, wet station with single bath is applied to cleaning process using multi chemicals such as buffed oxide etchant (BOE) and standard clean 1 (SC-1). The concentration of each chemical is measured in the bath to verify the multi-chemical supply system. The control range in the each chemical concentration is measured to 1.33weight% in NH4OH and 0.23weight% in H2O2. The multi-chemical supply system can be movable and usable as an independent module of fixed wet station. By simply midifying the PLC, a multi-chemical supply system can be developed for a wet station.

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Model of Remote Service and Fault Diagnosis for CNC Machine Tool (공작기계의 지능형 고장진단 및 원격 서비스 모델)

  • 김선호;김동훈;이은애;한기상;김주한
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.92-97
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    • 2001
  • The major faults of CNC machine tool is operational error which is charge over 70%. This paper describes model of remote service and fault diagnosis for CNC machine tool with open architecture controller. For intelligent fault diagnosis, new model is proposed. In this paper, the three major operational faults, emergency stop error, cycle start disable and machine ready disable, are defined. Two diagnostic models based on the ladder diagram, switching function model, step switching function model, are proposed. For internet based remote service, suitable environment is proposed and implemented with web server and client.

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Diagnosis Model for Remote Monitoring of CNC Machine Tool (공작기계 운격감시를 위한 진단모델)

  • 김선호;이은애;김동훈;한기상;권용찬
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.233-238
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    • 2000
  • CNC machine tool is assembled by central processor, PLC(Programmable Logic Controller), and actuator. The sequential control of machine generally controlled by a PLC. The main fault occured at PLC in 3 control parts. In LC faults, operational fault is charged over 70%. This paper describes diagnosis model and data processing for remote monitoring and diagnosis system in machine tools with open architecture controller. Two diagnostic models based on the ladder diagram. Logical Diagnosis Model(LDM), Sequential Diagnosis Model(SDM), are proposed. Data processing structure is proposed ST(Structured Text) based on IEC1131-3. The faults from CNC are received message form open architecture controller and faults from PLC are gathered by sequential data.. To do this, CNC and PLC's logical and sequential data is constructed database.

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Control of Block Unit By PLC (PLC에 의한 블록별 제어)

  • You, Jeong-Bong
    • Proceedings of the Korean Institute of IIIuminating and Electrical Installation Engineers Conference
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    • 2008.05a
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    • pp.249-251
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    • 2008
  • In Factory Automation(FA) used by Programmable Logic Controller(PLC), Ladder Diagram(LD) is the most widely utilized and plays an important role in industrial control system. But recently, the study about Sequential Function Chart(SFC) is performed actively. When we program by SFC, generally, we design one routine from start to end. This method is difficult to design block control system, and we often make mistakes. In this paper, we propose the method that we design block control system and we analysis the difference of the method used this paper from conventional method.

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A study on programming and monitor system of the PLC using GRAFCET (GRAFCET을 이용한 프로그램형 제어기의 제어기능 설계 및 모니터링에 관한 연구)

  • Han, Seung-Soo;Choi, Don;Kim, Hyun-Ki;Woo, Kwang-Bang
    • Proceedings of the KIEE Conference
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    • 1987.11a
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    • pp.90-94
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    • 1987
  • A structured user-friendly procedures which enable users to program in GRAFCET form directly from sequence specifications have been developed. Using these procedures, we can program the programmable logic controller (PLC) in sequential control and realize programming, debugging, and real-time monitoring. GRAFCET has many advantages like parallelism expression, so we can expect higher productivity and easier maintenance than boolean language or relay-ladder diagram specification when adapts them to PLC.

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Study about a union of efficient subsystem of hierarchical control structure for industrial process control system (산업공정제어 시스템을 위한 계층제어구조의 효율적인 서브시스템의 결합에 관한 연구)

  • Nam, Sang-Yep;You, Jeong-Bong
    • Proceedings of the IEEK Conference
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    • 2006.06a
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    • pp.1021-1022
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    • 2006
  • In industrial control system used by Programmable Logic Controller(PLC), Ladder Diagram(LD) is the most widely utilized and plays an important role in industrial control system. But recently, the study about Sequential Function Chart(SFC) is performed actively. When we program by SFC, generally, we design one routine from start to end. This method is difficult to design, and we often make mistakes. In this paper, we propose the method that we compose each sub-system after we design each sub-system, and we analysis the difference of the method used this paper from conventional method.

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Implementation of interlock in Process Control System Described by Sequential Function Chart Graphical Language (Sequential Function Chart 그래픽 언어로 記述된 공정제어 시스템에서 인터록의 실현)

  • 유정봉;우광준;허경무
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.12 no.2
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    • pp.54-61
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    • 1998
  • Ladder Diagram(LD) is the most extensively used among Programmable Logic Controller(PLC) standard languages for the design of process control system with PLC. But LD has the disadvantages for data processing and maintenance. On the other hand, there is full support for describing sequences so that complete sequential behavior can be easily broken down using a concise graphical language called Sequential Function Chart(SFC). Inspite of those characteristics, SFC is not suitable for describing interlock logic. In this paper, we propose the method for implementing interlock logic by using conventional SFC compiler and verify the effectiveness by applying proposed scheme to the In-Line Spin Coater.Coater.

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Test of a C-code generator for safefy-grade PLCs (안전등급 PLC용 C-코드 발생기 시험)

  • Kim, Seog-Joo;Cheon, Jong-Min;Lee, Jong-Moo;Kwon, Soon-Man
    • Proceedings of the KIEE Conference
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    • 2007.10a
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    • pp.265-266
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    • 2007
  • 본 논문에서는 안전등급 PLC(Programable Logic Controller) LD/FBD(Ladder/Function Block Diagram) 프로그램을 C-코드로 변환하는 C-코드 발생기의 시험에 관해서 다룬다. 개발된 C-코드 발생기는 로직 분석, 오류 검출, C-코드 생성 등 각 부분 별로 시험 항목을 설정하고 검증하는 방법에 대해서 서술한다. 또한 C-언어로 작성된 사용자 정의 함수/함수 블록에 관한 시험 항목을 기술한다.

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The Development of Automatic Warehousing System Using Intelligent PLC (지능형 PLC를 이용한 자동입고장치의 구현)

  • Kim, Yong-Wook;Park, Min-Kyu;Ji, Bong-Chul;Park, Wal-Seo
    • Proceedings of the KIEE Conference
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    • 2000.07d
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    • pp.2750-2752
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    • 2000
  • In this paper, Intelligent PLC for automatic warehousing system is presented. Intelligent PLC is that general PLC is incorporate the knowledge and experience of Expert and control method. This system is consist of sensor part, inference part and automatic warehousing robot part. this system recognize the Work by itself and move it to the appointed place according to the inference rule. The PLC program is constructed by LD(ladder diagram). Real test system was constructed and was driven to apply this program.

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