• Title/Summary/Keyword: high-velocity compaction

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The Application of P/M Advanced Techniques to Sintered Gears

  • Chongxi, Bao;Zhouqiang, Shen;Zhengping, Shu
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.987-988
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    • 2006
  • The processes of P/M affect the properties of sintered gears. The different techniques of P/M lead to the different properties of sintered gears. This paper summarizes new progress in powder metallurgy for sintered gears. These progresses include warm compaction, high velocity compaction, sinter hardening, high temperature sintering, infiltration, CNC powder press and surface densification etc.

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High Velocity Compaction : Overview of Materials, Applications and Potential

  • Dore, Florence;Lazzarotto, Ludovic;Bourdin, Stephane
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.20-21
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    • 2006
  • Through different projects, CETIM and its scientific and industrial partners have evaluated the potential of the High Velocityy Compaction Technology in terms of materials and component shape. Various kinds of powder materials were studied: metals, ceramics and polymers. The HVC process was used with success to manufacture gears, large parts and multilevel components. Due to the high density of HVC parts, the green machining process enables shapes to be produced that would otherwise be impossible to compact and components to be produced with very hard sintered and homogeneous materials.

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Green Body Behaviour of High Velocity Pressed Metal Powder

  • Jonsen, P.;Haggblad, H.A.;Troive, L.;Furuberg, J.;Allroth, S.;Skoglund, P.
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.22-23
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    • 2006
  • High velocity compaction (HVC) is a production technique with capacity to significantly improve the mechanical properties of powder metallurgy (PM) parts. Investigated here are green body data such as density, tensile strength, radial springback, ejection force and surface flatness. Comparisons are performed with conventional compaction using the same pressing conditions. Cylindrical samples of a pre-alloyed water atomized iron powder are used in this experimental investigation. The HVC process in this study resulted in a better compressibility curve and lower ejection force compared to conventional quasi static pressing. Vertical scanning interferometry measurements show that the HVC process gives flatter sample surfaces.

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A Methodology for Compaction Control of Crushed-Rock-Soil-Fills (암버럭-토사 성토 노반의 다짐 관리 방안)

  • Park, Chul-Soo;Hong, Young-Pyo;Joh, Sung-Ho;Mok, Young-Jin
    • Proceedings of the Korean Geotechical Society Conference
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    • 2006.03a
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    • pp.607-616
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    • 2006
  • More strict construction control of railway roadbeds is demanded in high speed railway system because of heavier repeated dynamic loading than conventional railways. The aim of this study is to propose a compaction control methodology of crushed-rock-soil-fills including as large particles as $200\sim300mm$ in diameter, which are easily encountered in high speed railway roadbed. Field tensity evaluation and in turn compaction control of such crushed-rock-soil-fills are almost impossible by conventional methods such as in-situ density measurements or plate loading tests. The proposed method consists of shear wave measurements of compaction specimens in laboratory and in-situ measurements of fills. In other words, compaction control can be carried out by comparing laboratory and field shear wave velocities using as a compaction control parameter. The proposed method was implemented at a soil site in the beginning and will be expanded to crushed-rock-soil-fills in future. One interesting result is that similar relationship of shear wave velocity and water content was obtained as that of density and water content with the maximum value at the optimum moisture content.

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A Tentative Methodology for Quality Control of Trackbed Fills Using Field and Laboratory P-Wave Measurements

  • Park, Chul-Soo;Park, In-Beom;Kim, Eun-Jung;Mok, Young-Jin
    • International Journal of Railway
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    • v.1 no.2
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    • pp.64-71
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    • 2008
  • The quality of track-bed fills of railways has been controlled by field measurements of density $({\gamma}_d)$ and the results of plate-load tests. The control measures are compatible with the design procedures whose design parameter is $k_{30}$ for both ordinary-speed railways and high-speed railways. However, one of fatal flaws of the design procedures that there are no simple laboratory measurement procedures for the design parameters ($k_{30}$ or, $E_{v2}$ and $E_{v2}/E_{v1}$) in design stage. A new quality control procedure, in parallel with the advent of the new design procedure, is being proposed. This procedure is based upon P-wave velocity involving consistently the evaluation of design parameters in design stage and the field measurements during construction. The Key concept of the procedure is that the target value for field compaction control is the P-wave velocity determined at OMC using modified compaction test, and direct-arrival method is used for the field measurements during construction. The procedure was verified at a test site and the p-wave velocity turned out to be an excellent control measure. The specifications for the control also include field compaction water content of OMC${\pm}$2% as well as the p-wave velocity.

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High-velocity powder compaction: An experimental investigation, modelling, and optimization

  • Mostofi, Tohid Mirzababaie;Sayah-Badkhor, Mostafa;Rezasefat, Mohammad;Babaei, Hashem;Ozbakkaloglu, Togay
    • Structural Engineering and Mechanics
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    • v.78 no.2
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    • pp.145-161
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    • 2021
  • Dynamic compaction of Aluminum powder using gas detonation forming technique was investigated. The experiments were carried out on four different conditions of total pre-detonation pressure. The effects of the initial powder mass and grain particle size on the green density and strength of compacted specimens were investigated. The relationships between the mentioned powder design parameters and the final features of specimens were characterized using Response Surface Methodology (RSM). Artificial Neural Network (ANN) models using the Group Method of Data Handling (GMDH) algorithm were also developed to predict the green density and green strength of compacted specimens. Furthermore, the desirability function was employed for multi-objective optimization purposes. The obtained optimal solutions were verified with three new experiments and ANN models. The obtained experimental results corresponding to the best optimal setting with the desirability of 1 are 2714 kg·m-3 and 21.5 MPa for the green density and green strength, respectively, which are very close to the predicted values.

A Compaction Control Procedure of Railway Trackbed Fills Using Elastic Waves (탄성파를 이용한 철도노반의 다짐관리 방안)

  • Park, Chul-Soo;Park, In-Beom;Oh, Sang-Hoon;Kim, Hak-Sung;Mok, Young-Jin
    • Proceedings of the Korean Geotechical Society Conference
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    • 2008.10a
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    • pp.1427-1439
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    • 2008
  • The quality of track-bed fills of railways has been controlled by field measurements of density (${\gamma}_d$) and the results of plate-load tests. The control measures are compatible with the design procedures whose design parameter is $k_{30}$ for both ordinary-speed railways and high-speed railways. However, one of fatal flaws of the design procedures is that there are no simple laboratory measurement procedures for the design parameters ($k_{30}$ or, $E_{v2}$ and $E_{v2}/E_{v1}$) in design stage. A new quality control procedure, in parallel with the advent of the new design procedure, is being proposed. This procedure is based upon P-wave velocity involving consistently the evaluation of design parameters in design stage and the field measurements during construction. The key concept of the procedure is that the target value for field compaction control is the P-wave velocity determined at OMC using modified compaction test, and direct-arrival method is used for the field measurements during construction. The procedure was verified at a test site and the p-wave velocity turned out to be an excellent control measure. The specifications for the control also include field compaction water content of $OMC{\pm}2%$ as well as the p-wave velocity.

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Compaction Simulator Study on Pectin Introducing Dwell Time

  • Kim, Hyun-Jo;Venkatesh, Gopi
    • Journal of Pharmaceutical Investigation
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    • v.35 no.4
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    • pp.243-247
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    • 2005
  • Although many scientists have used pectin, its feasibility in terms of tablet manufacturability with a high speed machine has never been evaluated. Therefore, compactibility of different pectin types for large scale tableting operation has been evaluated. The compactibility behavior of powder pectins was studied by a compaction simulator. It was found that pectin on its own does not produce tablets of acceptable quality even at a punch velocity as low as 20 rpm (e.g. low tensile strengths, capping and lamination irrespective of applied compression force). Thus, dwell time was introduced and more hard compact was produced as relaxation time in die increases. It was concluded that frequent structural failure observed in both pectin types was due to lack of plastic deformation, poor compactibility and high elastic recovery.

DYNAMIC PROPERTIES OF WASTE FILL SUBJECTED TO DYNAMIC COMPACTION (쓰레기 매립지반에서의 진동 동다짐 특성)

  • 송정락
    • Proceedings of the Korean Geotechical Society Conference
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    • 1993.06a
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    • pp.83-116
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    • 1993
  • This article analyzed the dynamic compaction incuced vibration of man made waste landfill. General dynamic properties and compaction-condition-related dynamic properties were analyzed. from the results, it was turned out that the shear modulus G=17496-58320 t/m2, dannpln ratio D=14~58%, dominant frequency f=6-14Hz. Also, it was turned out that the propagation velocitis of low amplitude shear wave and compressive wave were increased as the number of impact increased, the relation between peak particle velocity, and impact distance was wpp=5.08.[D/r E]-1.4, the peak particle velocity was high at the lower part of the waste fill layer and the range of dynamically improved area was about 6-10m.

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A Study on the Shock Compaction of Ceramic Powders using Explosive (폭약을 이용한 세라믹분말의 충격고화에 관한 연구)

  • Kim, Young-Kook;Kim, See-Jo;Cho, Sang-Ho
    • Tunnel and Underground Space
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    • v.22 no.2
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    • pp.157-161
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    • 2012
  • ZnO-98% and $Ga_2O_3$-2% powder were consolidated by shock compaction technique, which uses a high performance explosive. The microstructural and electrical characteristics of $ZnOGa_2O_3$ compact with density of 97% and hardness of 220~250 $H_v$ were investigated using SEM (Scanning Electron Microscope) and X-ray diffraction analysis, respectively. In the microstructures of the compact, there were no visible cracks at most of the surface areas, and interparticle bonding between powder particles was confirmed. The broadened peaks were detected due to deformation of crystallited size and high electric resistances were confirmed due to increased grains because of shock energy with a high pressure and high velocity.