• Title/Summary/Keyword: friction contact

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Effect of Contact Area on Friction and Wear Behavior in Atomic Force Microscope (원자 현미경을 이용한 접촉 면적에 따른 마찰 및 마멸 특성 분석)

  • Choi Dukhyun;Hwang Woonbong
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.12
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    • pp.167-173
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    • 2004
  • Recently, it has been reported that frictional behavior at nanometer scale can be different from that at macro scale. In this article, friction and wear tests were conducted using an AFM to investigate the effect of real contact area on the coefficient of friction and wear property. SiO$_2$, Hica, and SiGe were used in friction test and the AFM tip was Si$_3$N$_4$. The real contact area between an AFM tip and flat surface was calculated by the Johnson-Kendall-Roberts (JKR) theory. Wear specimen was Mica, and the diamond tip was used. We found that the coefficient of friction is constant below a critical area, but it is degraded over the area. Moreover, it is found that wear depth increased rapidly from a certain load and was degraded as a function of the number of the scanning cycles. Also, the range of scanning velocity used in this study had little effect on the wear depth.

Linear Stability Analysis of an Out-of-plan Motion of Vibration of a Two Degree-of-freedom with Contact Stiffness (마찰기인 접촉 강성을 가지는 2-자유도계 면외 방향 진동 시스템의 선형 안정성 해석)

  • Joe, Yong-goo;Shin, Ki-hong;Lee, Hyun-young;Oh, Jae-Eung;Lee, Su-Gab
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.15 no.3 s.96
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    • pp.259-265
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    • 2005
  • A two-degree-of-freedom out-of-plane model with contact stiffness is presented to describe dynamical interaction between the pad and disc of a disc brake system. It is assumed that the out-of-plane motion of the system depends on the friction force acting along the in-plane direction. Dynamic friction coefficient is modelled as a function of both in-plane relative velocity and out-of-plane normal force. When the friction coefficient depends only on the relative velocity, the contact stiffness has the role of negative stiffness. The results of stability analysis show that the stiffness of both pad and disc is equally important. Complex eigen value analysis is conducted for the case that the friction coefficient is also dependent on the normal force. The results further verify the importance of the stiffness. It has also been found that increasing the gradient of friction coefficient with respect to the normal force makes the system more unstable.

A Study on Contact Force Analysis of Fixed Outer-Ring Type Epicycloid Plate Gear for Cycloidal Speed Reducer with Friction Effect (외륜 고정형 에피 사이클로이드 감속기의 작용력 해석법에 관한 연구)

  • Chang S.W.;Hong J.P.;Shin J.H.;Kwon S.M.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1652-1655
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    • 2005
  • All teeth on the cycloidal plate gear exist in the contact motion with rollers and the forces are interacted between roller gears with cycloidal plate gears. So, the contact forces and friction forces must be required to improve the accuracy in design procedures of cycloidal speed reducers. This paper presents a force analysis considered the friction effect approach derived by static force equilibrium condition, geometrical adaptation, instant velocity center method and relative velocity method. Finally, the paper develops CAD-program for the construction of the design automation using the proposed method.

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Mixed Lubrication Analysis of Cam/Tappet Interface on the Direct Acting Type Valvetrain System

  • Cho, Myung-Rae;Shin, Heung-Ju;Han, Dong-Chul
    • Journal of Mechanical Science and Technology
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    • v.15 no.6
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    • pp.685-692
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    • 2001
  • This paper reports on the mixed lubrication characteristics between the cam and the tappet contact surface of direct acting type valve train systems. First, the dynamic characteristics are solved by using the lumped mass method to determine the load conditions at the contact point. Then, the minimum oil film thickness is calculated with consideration of elastohydrodynamic line contact theory and the friction force is obtained by using the mixed lubrication model which separates the hydrodynamic and the boundary friction. Finally, the average surface temperatures are calculated by using the flash temperature theory. The results show that, there are some peaks in the friction force due to the asperity contact friction, and flash temperature at the position of minimum oil film thickness. It is thought that there is a relationship between the surface temperature and cam surface wear, and therefore, the analysis on the worn cam profile has been performed.

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Frictional Contact Analysis of the compression-Induced Crack Surfaces using the Finite element Method (유한요소법을 이용한 압축력으로 인한 균열 표면의 마찰접촉 해석)

  • 김방원;이기수
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.517-522
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    • 2000
  • When a body including a crack inside is subjected to the compressive forces, the crack is closed and sliding occurs on the crack surfaces. In this work, a subsurface crack subjected to a static or moving compressive load is analyzed with the finite element method considering friction on the crack surface. The friction on the crack surface is assumed to follow the Coulomb friction law. A numerical method based on the finite element method and iterative method is applied in this work. And the result is compared with the frictional contact of crack by ANSYS using contact 12 element. The numerical results of two methods are compared with the wellknown analytical solutions, and the accuracy of iterative method is checked..

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Estimation of Friction-torque to Improve Accuracy of Estimated Contact-force for a Walking Robot (접촉력 추정 정확도 향상을 위한 보행로봇의 마찰 토크 추정)

  • Lee, Jonghwa;Kang, Hangoo;Lee, Jihong;Jun, Bong-Huan
    • Journal of Ocean Engineering and Technology
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    • v.29 no.5
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    • pp.398-403
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    • 2015
  • This paper introduces a method to estimate the contact-force of the leg of a walking robot and proposes a solution to a shortcoming of the previous study. This shortcoming was the deteriorating performance when estimating the contact-force whenever the rotation of each joint was reversed. It occurred because the friction-torque of each joint was not considered. In order to solve this problem, a friction-torque model for a robot leg was developed based on repetitive experimentation and used to improve the contact-force estimation performance. We verified the performance of the proposed method experimentally.

Prediction of Frictional behavior according to geometrical contact condition using FFT-based analysis (FFT해석을 이용한 기하학적 접촉조건에 따른 마찰거동예측)

  • 성인하;이형석;김대은
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2001.11a
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    • pp.13-18
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    • 2001
  • In this paper, FFT(Fast Fourier Transform) analysis of friction was suggested as a method to interpret the contact conditions. Micro-grooves with various dimensions were fabricated on the silicon surface to investigate the frictional behavior with respect to the change in geometrical contact condition. Frictional forces between micro-grooved surfaces and spheres modeled as surface asperities were measured using a micro-tribotester which was built inside a SEM(Scanning Electron Microscope). The experimental results show that the relative dimensions and distributions of contact asperities between two surfaces can be predicted by the power spectrum and the main frequency in FFT-based analysis of friction coefficient. Also, it was shown that the friction coefficient for multi-asperities was the result of the superposition of that for each asperity.

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Evaluation of Interface Friction Characteristic using Waste Resource (불용 자원의 접촉면 마찰 특성 평가)

  • Lee, Seung-Eun;Chang, Yong-Chai;Bowders, John J.
    • Proceedings of the Korean Geotechical Society Conference
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    • 2008.10a
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    • pp.1456-1462
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    • 2008
  • This study conducted a direct shear test to evaluate friction properties on contact surface of waste resources including turban shell, gastropod shell and PET bottle film. The contact surface that was considered for computation of shear strength in contact surface were turban shell/turban shell, gastropod shell/gastropod shell, and PET bottle film/PET bottle film. As a result of test, friction angle was found to be $16.7^{\circ}$ for contact surface of turban shell/turban shell, $35.4^{\circ}$ for gastropod shell/gastropod shell, and about $11^{\circ}$ for PET bottle film/PET bottle film. Using the results, the author aims to provide a possibility for application of waste resource in the field.

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Numerical Study on the Hot Spots of Friction Surface in Disk Brakes (디스크 브레이크 마찰표면의 적열점에 관한 수치적 연구)

  • Kim, Chung-Kyun;Cho, Seung-Hyun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.11
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    • pp.1692-1696
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    • 2004
  • This paper presents the thermally induced hot spot characteristics of rubbing surface in the friction pad disk brake. During the braking period, the rubbing surface with irregular asperities that are strongly engaged in rough surface, wear, and deformed surface due to a friction heating may produce an irregular distorted geometry of the disk surface. The tribological interactions between the disk and the pads are unstable if the contact stress is severe, in which the irregularity develops the contact pressure distribution, leading eventually to localized contact, high temperature and formation of hot spots. The computed results of contact spots that are simulated using a coupled thermal-mechanical analysis present sinusoidal distortions and localized extrusions of the disk surface, which are strongly related to a hot spot in the practical disk brake.

A Study on the Friction and Wear Characteristics of Contact Sealing Units for a Small Hydro-power Turbine Under Various Rubbing Conditions (마찰접촉조건에 따른 소수력 수차용 밀봉장치의 마찰.마멸특성 연구)

  • Kim, Chung-Kyun
    • Tribology and Lubricants
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    • v.22 no.6
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    • pp.314-319
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    • 2006
  • In this paper, the friction and wear characteristics of contact type sealing unit far a water turbine have been presented. The sealing unit for a small hydropower generation is to stop a leakage of circulating water from an outside of an impeller to an inside of a rolling bearing. The friction heating between a seal ring and a seal seat may radically increase a surface temperature in which increase a power loss and wear on the rubbing surface. The surface wear strongly affect to the seal life of a mechanical face seal. In this study, the hardness of a stainless steel in which is a heat-treated is 892.8 in Victors hardness and the hardness of silicone carbide of SiC is 714.1 in Victors hardness. The surface hardness of a heat-treated stainless steel is 25% high compared with that of a ceramic material of SiC. The contact modes of rubbing surfaces are a dry friction, a water film friction and a mixed friction that is contaminated by a dust, silt, and moistures, etc. These two factors of a contact rubbing modes and a material property are very important parameters on the tribological performance such as a friction and wear between a seal ring and a seal seat in primary sealing unit. The experimental result shows that the surface hardness of a seal material is very important on the friction coefficient and a wear volume. Thus, the results recommend higher hardness of a seal material, which may reduce a friction loss and increase a wear life of primary seal components.