• Title/Summary/Keyword: finite-element modeling

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Structural Analysis and Shape Optimization for Rotor of Turbomolecular Pump Using P-Method (P-기법을 이용한 터보분자펌프 로터의 구조해석 및 형상최적설계)

  • Won, Bo Reum;Jung, Hae Young;Han, Jeong Sam
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.10
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    • pp.1279-1289
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    • 2013
  • In recent times, turbomolecular pumps (TMPs) have been used frequently to generate and maintain high and clean vacuum. Because of the high-speed rotation of the rotor, its structural safety should be treated as the first design concern. This paper presents the structural analysis and optimization of rotor blades of a TMP. To increase the numerical efficiency in the finite element modeling and analysis, the P-method provided in Pro/ENGINEER was used for simulation. The structural responses for several types of rotor blades were investigated, and the effects of the blade angle, blade length, and round size are thoroughly studied for each type of TMP blade. In addition, structural optimization to reduce and even the maximum stress at each stage of the TMP by changing the size of rounds between the blade and the hub was performed very successfully by using the P-method.

Evaluation of Fatigue Life and Structural Analysis for Dish-Type and Spoke-Type Automobile Wheels (승용차용 디쉬 타입과 스포크 타입 휠에 대한 구조 해석과 피로 수명 예측)

  • Kang, Sung-Soo;Lee, Jong-Hwa
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.10
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    • pp.1315-1321
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    • 2011
  • Prior to the experimental and production stages of goods, the strengths should be evaluated in the design stage. The introduction of commercial codes at the design stage gives benefits such as cost and time economies in the production and strength evaluation. In this study, structural analysis and fatigue analysis are carried out using ANSYS modeling of the 3D geometry of the wheel. In a comparison of dish-type and spoke-type wheels, it is shown that the deformation and maximum equivalent stress for the dish-type wheels are lower than those for spoke-type wheels. Nevertheless, spoke-type wheels are often used because they are light and have exhibit excellent cooling performance. Furthermore, according to the results of life analysis, aluminum wheels show improved resistance to fatigue compared to steel wheels.

Modeling and CAE Simulation of Chassis Driveline Test Bench for Vehicle NVH Improvement (차량 NVH개선 설계를 위한 샤시 구동계의 Driveline Test Bench 구성 및 CAE 해석)

  • Kim, Kee-Joo;Ju, Hyung-Jun;Lee, Yong-Heon;Bae, Dae-Sung;Sung, Chang-Won;Baik, Young-Nam;Sohn, Il-Seon
    • Transactions of the Korean Society of Automotive Engineers
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    • v.17 no.1
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    • pp.114-119
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    • 2009
  • The authors have investigated the NVH problems of drive system in full vehicle test. However it is difficult to define the NVH problems of driveline system. Since it is hard to measure the rotating part and it is vague that only the drive system induces the NVH problem. Vibration in a driveline is presented in this paper. In the experiment, the rear sub-frame and propeller shafts and axle were composed and mounted with rubber each other. For applying the vibration input instead of the torsional vibration effect of an engine, the shaker was taken. In particular, torsional vibration due to fluctuating forced vibration excitation across the joint between driveline and rear sub-frame was carefully examined. Accordingly, the joint response was checked from experiments and the FE-simulation using FRF (frequency response function) analysis was performed. All test results were signal processed and validated against numerical simulations. In present study, the new test bench for measuring the vibration signal and simulating the vehicle chassis system was proposed. The modal value and the mode shape of components were analyzed using the CAE model to identify the important components affecting driveline noise and vibration. It could be reached that the simplified test bench could be well established and be used for design guide and development of the vehicle chassis components.

Design and Analysis of Structure for SpaceEye-1 (SpaceEye-1 위성의 구조체 설계 및 해석)

  • Jeon, Jae-Sung;Jeong, Sumin;Choi, Woong;Kang, Myungseok;Jeong, Yunhwang
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.43 no.3
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    • pp.257-264
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    • 2015
  • The structure of SpaceEye-1 developed by Satrec Initiative is designed to carry out various earth observation missions in harsh launch and orbit environments. This paper describes methodology of the structure design and analysis performed during the SpaceEye-1 development. The SpaceEye-1 structure is designed not only to endure the static/dynamic loads but also to protect a main payload and all other components under the launch environments. The structural design requirements were derived from the requirements of the launch vehicle, payload, and other subsystems from the initial development phase. Three-dimensional modeling process was used to verify geometric compatibility of the structure with the other subsystems, and finite element analysis was used to confirm whether the designed structure satisfied all the mechanical requirements derived from the launch vehicle and payload.

IGRINS : Mirror Mounts Optomechanical Design

  • Rukdee, Surangkhana;Park, Chan;Lee, Sung-Ho;Jaffe, Daniel T.;Lee, Han-Shin;Oh, Hee-Young;Jung, Hwa-Kyung;Yuk, In-Soo;Strubhar, Joseph;Kim, Kang-Min;Chun, Moo-Young
    • The Bulletin of The Korean Astronomical Society
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    • v.36 no.2
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    • pp.155.1-155.1
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    • 2011
  • The Korea Astronomy and Space Science Institute (KASI) and the Department of Astronomy at the University of Texas at Austin (UT) are developing a near infrared wide-band high resolution spectrograph, IGRINS (Immersion Grating Infrared Spectrograph). The white-pupil design of the instrument optics uses 7 cryogenic mirrors including 3 aspherical off-axis collimators and 4 flat fold mirrors. Two of the 3 collimators are H- and K-band pupil transfer mirrors and they are designed as compensators for the system alignment in each channel. Therefore, their mount design will be one of the most sensitive parts in the IGRINS optomechanical system. The other flat fold mirrors are designed within the limited area. Each of those includes the features of 3 axial hard points and 2 radial hard points with one spring plunger in order for the proper deflection of the mirror. The design work will include the computer-aided 3D modeling and finite element analysis (FEA) to optimize the structural stability and the thermal behavior of the mount models. The mount body will also include a tip-tilt and translation adjustment mechanism to be used as the alignment compensators.

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Modeling the Heterogeneous Microstructures of Ti-MMCs in Consolidation Process (강화공정에 따른 비균질 티타늄 금속기 복합재료 모델링)

  • Lee Soo-Yeun;Kim Tae-Won
    • Composites Research
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    • v.18 no.3
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    • pp.21-30
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    • 2005
  • Vacuum hot pressing has been used for the development of titanium metal matrix composites using foil-fiber-foil method. Heterogeneous microstructures prior to and following consolidation have been quantified, and the relations to densification behavior investigated. As shown by the results, dramatic variations of the microstructures including equiaxed $\alpha$, transformed $\beta$ and $ Widmanst\ddot{a}tten$ $\alpha$ are obtained during the process according to the fiber distributions. The dependence of microstructures on the consolidation then has been explained in terms of the change in mechanisms such as grain growth and recrystallization that occur with changing levels of inhomogeneity of deformation. Further, micro-mechanics based constitutive model enabling the evolution of density over time together with the evolutions of microstructure to be predicted has been developed. The mode developed is then implemented into finite element scheme so that practical process simulation has been carried out.

Three-dimensional Inversion of Resistivity Data (전기비저항 탐사자료의 3차원 역산)

  • Yi Myeong-Jong;Kim Jung-Ho;Cho Seong-Jun;Chung Seung-Hwan;Song Yoonho
    • Geophysics and Geophysical Exploration
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    • v.2 no.4
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    • pp.191-201
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    • 1999
  • The interpretation of resistivity data has, so far, mainly been made under the assumption that the earth is of relatively simple structure and then using one or two-dimensional inversion scheme. Since real earth structure and topography are fully three-dimensional and very complicated In nature, however, such assumptions often lead to misinterpretation of the earth structures. In such situations, three-dimensional inversion is probably the only way to get correct image of the earth. In this study, we have developed a three-dimensional inversion code using the finite element solution for the forward problem. The forward modeling algorithm simulates the real field situation with irregular topography. The inverse problem is solved iteratively using the least-squares method with smoothness constraint. Our inversion scheme employs ACB (Active Constraint Balancing) to enhance the resolving power of the inversion. Including Irregular surface topography in the inversion, we can accurately define the earth structures without artifact in the numerical tests. We could get reasonable image of earth structure by Inverting the real field data sets taken over highway bridge construction site.

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Design of the Structural Connection for Lightweight Structure Application (경량구조 적용을 위한 구조 접합부 설계)

  • Nam, Byung Hyun;Choi, Jinnil
    • Journal of the Korea Society for Simulation
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    • v.29 no.2
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    • pp.95-103
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    • 2020
  • The structural connection design for lightweight structure application is presented in this paper. Modeling of the welding zone and the bolted connection are suggested. For reliability verification of the established models, nonlinear analysis is performed and comparisons are made with the experimental data showing good agreement. Through comparison study, suitable welding method for structure materials is investigated. Also, stability analysis is performed by fracture load simulation for different number and position of bolts. Finally, based on the structural connection models, the lightweight structure is modeled and structural analysis was performed. Stability analysis of structural connection for lightweight structure design, through combination of welding and bolting process, showed a 31.4% decrease in the maximum stress compared to the structure without the structural connections. Importance of structural connection design is highlighted for lightweight structure stability analysis.

Mechanical design of mounts for IGRINS focal plane array

  • Oh, Jae Sok;Park, Chan;Cha, Sang-Mok;Yuk, In-Soo;Park, Kwijong;Kim, Kang-Min;Chun, Moo-Young;Ko, Kyeongyeon;Oh, Heeyoung;Jeong, Ueejeong;Nah, Jakyuong;Lee, Hanshin;Pavel, Michael;Jaffe, Daniel T.
    • The Bulletin of The Korean Astronomical Society
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    • v.39 no.1
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    • pp.53.2-53.2
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    • 2014
  • IGRINS, the Immersion GRating INfrared Spectrometer, is a near-infrared wide-band high-resolution spectrograph jointly developed by the Korea Astronomy and Space Science Institute and the University of Texas at Austin. IGRINS employs three HAWAII-2RG focal plane array (FPA) detectors. The mechanical mounts for these detectors serves a critical function in the overall instrument design: Optically, they permit the only positional compensation in the otherwise "build to print" design. Thermally, they permit setting and control of the detector operating temperature independently of the cryostat bench. We present the design and fabrication of the mechanical mount as a single module. The detector mount includes the array housing, a housing for the SIDECAR ASIC, a field flattener lens holder, and a support base. The detector and ASIC housing will be kept at 65 K and the support base at 130 K. G10 supports thermally isolate the detector and ASIC housing from the support base. The field flattening lens holder attaches directly to the FPA array housing and holds the lens with a six-point kinematic mount. Fine adjustment features permit changes in axial position and in yaw and pitch angles. We optimized the structural stability and thermal characteristics of the mount design using computer-aided 3D modeling and finite element analysis. Based on the computer simulation, the designed detector mount meets the optical and thermal requirements very well.

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A Study on the Failure Behavior of Overhanging Geosynthetic-Reinforced Soil Structure Considering Dilatancy Characteristics of Compacted Soil (다짐토의 다일러턴시 특성을 고려한 역경사형 토목섬유 보강토 구조물의 파괴 거동 분석)

  • Kim Eun-Ra;Kang Ho-Keun
    • Journal of the Korean Geotechnical Society
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    • v.20 no.9
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    • pp.65-75
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    • 2004
  • In this paper, a mechanism of the soil structure reinforced by geosynthetics is discussed. The reinforcing mechanism is interpreted as an effect arising from the reinforcement works preventing the dilative deformation (negative dilatancy) of soil under shearing. A full-scale in-situ model test was carried out in Kanazawa of Japan (1994), and in the laboratory test the strength and the characteristics of deformation conducting a constant volume shear test are examined. The parameters needed in the FEM are also applied by using the experimental data. The elasto-plastic finite element simulation is carried out, and the results are quantitatively compared with that of experiment. As a results, it is known that the theoretical predictions could explain effectively the experimental results which are obtained by a full-scale in-situ model test.