• 제목/요약/키워드: electromagnetic induction heating

검색결과 72건 처리시간 0.022초

TPO 시트재와 유도가열공법을 적용한 고내풍성 지붕마감 공법 (The Roofing System of High wind-Resistant Performance using Thermoplastic polyolefin and Electromagnetic Induction Technology)

  • 최희복;신윤석;최진철;이보형;강경인
    • 한국건축시공학회지
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    • 제9권1호
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    • pp.103-109
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    • 2009
  • Strong winds according to global warming cause the increase of the frequency and the repair cost of damaged roofs. In the United States, Factory Mutual Insurance Company(FMIC) promotes the roofing design that resists heavy wind-load, as the means of strict criteria. This fact reveals that more durable roofing system will be also required in Korea. Therefore, this study aims at developing such a system with high wind-resistance performance using Thermoplastic polyolefin(TPO) and Electromagnetic induction technology(EIT) than the previous systems. The system presented in this study consists of 4 main devices as follow; 1) a disc to fix sheets for TPO & EIT method, which can conduct structural design according to site condition, such as region, building height, and wind load. 2) a nail to have about 30% stronger lifting-up capacity than that of the previous nail. 3) a disc to fix sheets, which has triangle protuberance not to damage sheets in the repeatable wind load, and 4) a electromagnetic induction device to combine a disc and a sheet by heating uniformly and quickly adhesive agent on the disc. The results of mock-up test illustrate that the system provides wind-resistant performance to achieve satisfactorily the structural design criteria of FMIC. In addition, the system is faster, chipper, and easier than the existing system, and is expected that this roofing system can be applied to the rehabilitations of an existing as well as a new building.

재가열 공정과 유도 가열의 FEM 해석 (Reheating Process and FEM Analysis of Inductive Heating)

  • 손영익
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1999년도 춘계학술대회논문집
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    • pp.195-198
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    • 1999
  • For the thixoforming process beside an existing solidus-liquidus interval, the reheating conditions to obtain the globular microstructure are very important. It relies on the control of globular microstructure of semi-solid alloys that contain non-dendritic particles. To obtain the globular microstructure in cross section of billet, the optimal design of the induction coil is necessary. Therefore, in this paper the optimal coil design to minimize electromagnetic end effect will be proposed. The results of coil design were also applied to the reheating process to obtain a fine globular microstructure. Finally, reheating data base of aluminum alloys for thixoforming and FEM model for induction heating based on the optimal coil design have been proposed.

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인장 시험을 이용한 열가소성 복합재료 유도용접 전단강도 평가방법에 대한 고찰 (A Study on the Evaluation Method of Lap Shear Strength for Induction Welding of Thermoplastic Composites using Tensile Test)

  • 백인석;이석순
    • 항공우주시스템공학회지
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    • 제16권1호
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    • pp.12-16
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    • 2022
  • 유도 용접은 비접촉식으로 깨끗하고 빠른 공정으로 현재 주목받고 있다. 하지만 열가소성 수지는 전자기장에 영향을 받지 않기 때문에 유도 용접은 서셉터(Susceptor)라는 발열체가 필요하다. 고품질 접합을 목표로 연구가 진행되고 있지만, 결국 발열체라는 이물질이 들어가기 때문에 기준이 필요하다. 시편의 제작과 시험은 ASTM D5868에 근거하여 진행된다. 본 논문에서 평가 기준은 용접된 접합면의 상태와 기공률, 전단강도로 총 3가지를 근거로 판단할 것을 제안한다. 용접되는 접착면은 용융되고 냉각되면서 고형화가 되기 때문에 급격한 온도 변화는 기공을 발생시킬 수 있다. 또한 가열이 균일하지 않다면 원하는 성능을 기대하기 힘들다. PA6 (CF 30%) 엔지니어링 플라스틱을 이용하여 서셉터 제작과 유도 용접 그리고 성능 검증으로 진행하였다.

FEM을 이용한 유도가열로의 열분포 특성 (Quality of Thermal Distribution for Induction Heating with FEM)

  • 김지호;유효열;강호현;전희종
    • 전력전자학회:학술대회논문집
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    • 전력전자학회 2005년도 전력전자학술대회 논문집
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    • pp.156-158
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    • 2005
  • The computation of design parameters and the electromagnetic analysis of 0.5 Mw- class Induction furnace with 3-dimensional modeling are Introduced by using FEM techniques, And model of flux distribution and eddy current distribution induced in induction furnace are analyzed and presented. It is more necessary that for melting industry depending on metal material field, the design technique of induction furnace is quite urgent at exchanging introduction of technology between metal material and electrical energy conversion by power electronics field.

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SiC계 세라믹을 이용한 면상발열 판넬 개발에 관한 연구 (A Study on the Fabrication of Surface Heating Panel Using SiC Ceramics)

  • 조현섭
    • 한국정보전자통신기술학회논문지
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    • 제9권6호
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    • pp.604-608
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    • 2016
  • 최근 난방장치에 대한 에너지의 효율적 사용측면에서 경제성과 안정성을 높이기위한 지속적인 연구 개발이 이루어지고 있다. 특히 고성능 및 신기능 소재에 대한 기술개발이 활발히 이루어지고 있다. 본 논문은 에너지 전달특성이 우수한 발열제품 개발에 관한 것으로 침구류나 매트리스 등에 사용되는 발열체는 전열선을 사용하는 것으로서 전열선이 가늘기 때문에 열의 분포가 전열선 주변에서만 집중되어 전열선에서 떨어진 부분과 온도 편차가 심하게 발생되는 단점이 있다. 또한 전자기가 유도되어 인체에 유해하고 에너지 소비도 많다. 따라서 원적외선, 음이온 등이 방사되어 인체에 이로우면서도 무해할 뿐 아니라 열전도가 우수하여 에너지 효율을 높일 수 있는 SiC계 세라믹을 이용한 면상발열판넬을 개발하고자 한다.

Zero Voltage Soft Switching PWM High-Frequency Inverter with Active Inductor Snubber for Induction Heated Roller in New Type Copy Machine

  • Muraoka S.;Feng Y.L.;Kunimoto H.;Chandhaket S.;Okuno A.;Nakaoka M.
    • 전력전자학회:학술대회논문집
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    • 전력전자학회 2001년도 Proceedings ICPE 01 2001 International Conference on Power Electronics
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    • pp.75-79
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    • 2001
  • This paper presents a novel version of an active voltage clamped ZVS-PWM high frequency inverter using IGBTs for electromagnetic induction eddy current-based rolling drum heating in new generation copy and printing machines in consumer business use. The operating principle of this inverter circuit and unique features are described herein. Its constant frequency duty cycle (asymmetrical PWM) controlled voltage source quasi-resonant soft switching high frequency inverter employing IGBTs is proposed, which is capable of achieving stable and efficient zero voltage soft switching commutation over a widely specified power regulation range from full power to low power. The operating performances in a steady state of this inverter is discussed and evaluated on basis of simulation and experimental results as an induction heated roller in new generation copy machine.

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대구경 곡관 두께감소율 제어를 위한 온도점프 벤딩 공정의 최적화에 관한 연구 (Study on Optimization of Temperature Jump-Bending Process for Reducing Thickness Attenuation of Large-Diameter Steel Pipe)

  • 허철수;김래성;전정환;양용군;최효규;류성기
    • 한국기계가공학회지
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    • 제14권4호
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    • pp.21-27
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    • 2015
  • Induction bending is a method that allows the bending of any material that conducts electricity. This technology applies a bending force to a material that has been locally heated by an eddy current induced by a fluctuating electromagnetic field. Induction bending uses an inductor to locally heat steel through induction. This results in a narrow heat band in the shape to be bent. In general, the reduction of thickness attenuation of a large-diameter steel pipe is not allowed to exceed 12.5%. In this paper, in order to meet the standard of thickness attenuation reduction, a non-uniform heating temperature jump-bending process was investigated. As a result, the developed bending technique meets the requirements of thickness attenuation reduction for large-diameter steel pipes.

Dual Mode Phase-Shifted ZVS-PWM Series Load Resonant High-Frequency Inverter for Induction Heating Super Heated Steamer

  • Hisayuki Sugimura;Hidekazu Muraoka;Tarek Ahmed;Srawouth Chandhaket;Eiji Hiraki;Mutsuo Nakaoka;Lee, Hyun-Woo
    • Journal of Power Electronics
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    • 제4권3호
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    • pp.138-151
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    • 2004
  • In this paper, a constant frequency phase shifting PWM-controlled voltage source full bridge-type series load resonant high-frequency inverter using the $4^{th}$ generation IGBT power modules is presented for innovative consumer electromagnetic induction heating applications, such as a hot water producer, steamer and super heated steamer. The bridge arm side link passive capacitive snubbers in parallel with each power semiconductor device and AC load side linked active edge inductive snubber-assisted series load resonant tank soft switching inverter with a constant frequency phase shifted PWM control scheme is evaluated and discussed on the basis of the simulation and experimental results. It is proved from a practical point of view that the series load resonant and edge resonant hybrid high-frequency inverter topology, what is called, DE class type, including the variable-power variable-frequency regulation function can expand zero voltage soft switching commutation area even under low output power setting ranges, which is more suitable and acceptable for newly developed induction heated dual pack fluid heaters. Furthermore, even the lower output power regulation mode of this high-frequency load resonant tank inverter circuit is verified so that this inverter can achieve ZVS with the aid of the single auxiliary inductor snubber.

A Novel Induction Heating Type Super Heated Vapor Steamer using Dual Mode Phase Shifted PWM Soft Switching High Frequency Inverter

  • Sugimura, Hisayuki;Eid, Ahmad;Lee, Hyun-Woo;Nakaoka, Mutsuo
    • 전력전자학회:학술대회논문집
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    • 전력전자학회 2005년도 전력전자학술대회 논문집
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    • pp.774-777
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    • 2005
  • In this paper, a constant frequency phase shifting PWM controlled voltage source full bridge-type series load resonant high-frequency inverter using the IGBT power modules is presented for innovative consumer electromagnetic induction heating applications such as a hot water producer, steamer and super heated steamer. The full bridge arm side link passive quasi-resonant capacitor snubbers in parallel with the each power semiconductor device and high frequency AC load side linked active edge inductive snubber-assisted series load resonant tank soft switching inverter with a constant frequency phase shifted PWM control scheme is discussed and evaluated on the basis of the simulation and experimental results. It is proved from a practical point of view that the series load resonant and edge resonant hybrid high-frequency soft switching PWM inverter topology, what is called class DE type. including the variable-power variable-frequency(VPVF) regulation function can expand zero voltage soft switching commutation range even under low output power setting ranges, which is more suitable and acceptable for induction heated dual packs fluid heater developed newly for consumer power utilizations. Furthermore, even in the lower output power regulation mode of this high-frequency load resonant tank high frequency inverter circuit it is verified that this inverter can achieve ZVS with the aid of the single auxiliary inductor snubber.

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고주파 LC 공진을 위한 병렬전극 전도냉각 필름커패시터의 파라메타 특성 분석 (Analysis of Parameter Characteristic of Parallel Electrodes Conduction-cooled Film Capacitor for HF-LC Resonance)

  • 원서연;이경진;김희식
    • 전자공학회논문지
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    • 제53권6호
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    • pp.155-166
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    • 2016
  • 전자유도 가열시설에서 정밀하고 일정한 주파수 성분에 의해 가열물체에 발열을 유도하려면 LC공진회로 설계단계에서 출력 주파수에 대한 커패시터의 정전용량(C)과 워크코일의 유도계수(L) 설정이 중요하다. 하지만 고유의 발열계수를 가진 물체의 가열위치와 범위에 직접유도를 하는 워크코일은 고정적으로 설계되는 반면 커패시터는 가변되도록 설계되어야만 전체장비의 활용도가 높아진다. 본 논문에서는 $1000V_{MAX}$ 최대전압과 $200I_{MAX}$ 전류에서 최대 700kHz의 고주파 LC공진 출력이 되도록 커패시터 내부구성 원자재 선정 및 공정설계 단계까지 단일전극 용량별 샘플을 추출하였다. 그리고 정전용량 규격변화에 따라 주파수 변화특성과 출력 파라메타 결과를 바탕으로 HF-LC공진용 전도냉각 커패시터의 최적설계를 위한 관계를 증명하는 기초 실험결과를 제시하였다.