• Title/Summary/Keyword: drawability

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Development of Experimental Numerically Controlled Cushion System and Its Effects on Drawability (실험용 수치제어 쿠션 시스템의 개발과 드로잉 성형성에 미치는 영향)

  • Lee J. W.;Choi C. S.;Choi Y. C.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2000.10a
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    • pp.120-123
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    • 2000
  • It is well known, for many years, that deep drawability can be improved by applying variable blank holding force. To apply variable blank holding force during cup during, we set up pressure controlling system on experimental hydraulic press, and the pressure control system is often called NC(Numerically Controlled) cushion system Using the NC cushion system we compared the drawability of square steel cups with NC cushion and that with conventional cushion. The results show drawability is greatly improved when the pressure control curve is designed in a S-shaped curve. This paper includes design details of the NC cushion system and experimental analysis of drawability with experimental NC cushion system.

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A Study on the Deep drawing drawability and Analyzing process of AZ31B Magnesium Sheet at Warm and Hot temperature (AZ31B 마그네슘 판재의 온,열간 딮드로잉 성형성 및 공정해석)

  • Han, S.H.;Choo, D.K.;Kang, C.G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.05a
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    • pp.48-52
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    • 2006
  • The drawability of AZ31B magnesium sheet is estimated at various temperatures (200, 250, 300, 350 and $400^{\circ}C$), and forming speed (20, 50, 100 mm/min), thickness (0.5, 0.8, 1.0, 1.4 mm). The deep drawing process of circular cup and square cup were used in forming experiments. Experimental and FEM analysis are performed to investigate drawability and affection of controlled blank holding force. Through the controlled blank holding force, drawability was improved. This result is verified by FEM analysis. Through the observation of microstructure, the main cause is investigated as a quantity of the dynamic recrystallization.

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Development of Numerically Controlled Cushion System for Use in Deep Drawing of Sheet Metals (박판의 덥 드로잉 성형을 위한 수치제어 쿠션 시스팀의 개발)

  • 이정우;최치수
    • Transactions of Materials Processing
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    • v.10 no.2
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    • pp.115-122
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    • 2001
  • It is well known, for many years, that deep drawability can be improved by applying variable blank holding force. To apply variable blank holding force during cup drawing, we set up cushion pressure control system on the hydraulic press, and the pressure control system is often called NC(Numerically Controlled) cushion system. A cushion pressure control experiment was carried out using the NC cushion and it was shown that the proposed system produced good performance. The comparison of drawability of square cups with and without NC cushion showed that the drawability could be greatly improved when S-shaped pressure curve was applied. This paper includes design details of the NC cushion system and experimental analysis of drawability with NC cushion system.

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An Experimental Study on the Effect of the Draw-beads in Sheet Metal Forming (드로비드가 판재성형에 미치는 영향에 관한 실험적 연구)

  • 김진무;유호영;고대림
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1994.10a
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    • pp.240-245
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    • 1994
  • Experiments on the drawability of squared boxes have been performed under various working conditions. In the present work, the pattern of material flow and the local change in the thickness of shell are used as the measures of drawability, and they are measured using the photo-etching technique. The effects of the size of draw bead, the magnitude of blank holding force and the condition of lubrication on the drawability of squared boxes have been analyzed.

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A Study on the Deep Drawing of AZ31B Magnesium Sheet at Warm and Hot Temperature (AZ31B 마그네슘 판재의 온.열간 ?K드로잉에 관한 연구)

  • Kim, H.G.;Bae, J.W.;Choo, D.K.;Kang, C.G.
    • Transactions of Materials Processing
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    • v.15 no.7 s.88
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    • pp.504-511
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    • 2006
  • The drawability of AZ31B magnesium sheet is estimated at various temperatures($200,\;250,\;300,\;350\;and\;400^{\circ}C$), and forming speed(20, 50, 100mm/min), thickness(0.5, 0.8, 1.0, 1.4mm). The deep drawing process of circular cup and square cup were used in forming experiments. Experimental and FEM analysis are performed to investigate drawability and affection of controlled blank holding force. Through the controlled blank holding force, drawability was improved. Limit drawing ratio is increased from 2.1 to 3.0 in circular cup drawing and change of thickness is decreased from 16.3 to 6.9%. This result is verified by FEM analysis. Through the observation of microstructure, the main cause is investigated as a quantity of the dynamic recrystallization.

Development of Numerically Controlled Hydraulic Cushion System for Use in Deep Drawing of Sheet Metals

  • Lee, Jeong-Woo;Park, Chi-Soo
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.301-301
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    • 2000
  • It is well known, for many years, that deep drawability ,can be improved by applying variable blank holding force. To apply variable blank holding force during cup during, we set up pressure controlling system on experimental hydraulic press, and the pressure control system is often called NC(Numerically Controlled} cushion system. Using the NC cushion system we carry out pressure control experiment and the proposed structure shows good performance. And we compare drawability of square steel cups with NC cushion and that with conventional cushion. The results show drawability is greatly improved when the pressure control curve is designed in a S-shaped curve. This paper includes design details of the NC cushion system and experimental analysis of drawability with experimental NC cushion system.

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A Study on the Drawability of Rectangular Deep Drawing of Sheet Metal using Local Heating (국부가열을 이용한 박판의 사각통 디이프 드로잉 성형에 관한 연구)

  • 박동환;김창호;강성수
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.04b
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    • pp.209-214
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    • 1995
  • This paper describes that the effects of punch speed and temperatures of the die and the blank holder on the drawability are examined. Up to now, multi-stage of dies sets have been used generally at room temperature in deep drawing of rectangular shaped components. But using local heating, it is shown that one stage of die set was capable of deep drawing and the drawability was increased and sheet thickness of component was drawn somewhat uniformly. Rectangular deep drawing experiments on two kinds of stainless steel STS316L, STS430 of 1.0 mm thickness have been conducted using local heating. The limiting drawing height can be increased by heating the die and the blank holder up to 100 .deg. C at STS316L. Commercial lubricants hadn't an effect on drawability in rectangular deep drawing, but vinyl and teflon film had an effect on it.

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Dependency on the Forming speed at the warm forming of magnesium sheet (마그네슘 판재 온간 딮드로잉성에서의 속도의존성)

  • Park, H.Y.;Lee, H.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.10a
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    • pp.246-249
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    • 2007
  • This study is concerned with deep drawability of magnesium sheets(AZ31B) at the warm conditions. Especially the dependency on forming speed has been investigated at the temperature of $200^{\circ}C$ and $300^{\circ}C$. Deep drawing test has been carried out at the temperature of $200^{\circ}C$ and $300^{\circ}C$. The die and blank holder are kept at test temperature by local heating and the punch is kept at room temperature by cooling technique. The magnesium sheets called AZ31B with the thickness of 0.5mm have been applied to deep drawing of circular cup. The drawability has been estimated at the conditions of forming speed (0.1, 1, 10 mm/sec). The results of deep drawing experiments show that the drawability is better at $300^{\circ}C$. Also the deep drawability is improved at the low speed(1mm/sec).

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The Drawbility Estimation in warm and Hot Forming of AB31B Magnesium Sheet (AZ31B 마그네슘판재의 온간, 열간 딮드로잉 성형성 평가)

  • Choo, D. K.;Oh, S. W.;Lee, J. H.;Kang, C. G.
    • Transactions of Materials Processing
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    • v.14 no.7 s.79
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    • pp.628-634
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    • 2005
  • The drawability of AZ31B magnesium sheet is estimated at various temperatures (200, 250, 300, 350, $400^{\circ}C$), forming speeds (20, 50, 100mm/min), thicknesses (0.8, 1.4mm) and blank holding forces (2.0, 2.8, 3.4kN). The deep drawing process (DDP) of circular cup is used in forming experiments. The results of deep drawing experiments show that the drawability is well at the range from 250 to $300^{\circ}C$, 50mm/min forming speed and 2.0kN blank holding force. The 0.8mm magnesium sheets were deformed better than 1.4 mm. Blank holding force was controlled in order to improve drawability and prevent the change of cup thickness. When blank holding force was controlled, tearing and thickness change were decreased and limit drawing ratio was improved from 2.1 to 3.0.

Temperature Effect On Warm Deep Drawability of Rectangular Cup Using Local Heating of Dies (금형의 국부적인 가열에 의한 사각통의 온간 디프로드로잉 성형성에 미치는 온도의 효과)

  • Kim, Chang-Ho;Park, Dong-Hwan;Kang, Sung-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.5
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    • pp.53-59
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    • 1996
  • Warm deep drawing of single-action dies using local heating has appeared to be an alternative attractive production method of multi-operation die sets generally used at room temperature in deep drawing of rectangular cup. Uniaxial tensile tests and deep drawing tests of various materials are carried out and the effect of temperature on tensile properties and drawability are examined at temperatures up to 200 .deg. C under three kinds of lubricants of teflon film, vinyl film and drawing oil. Good formability is achieved when punch and die temperature were differentiated intentionally in order to get large tensile strength(TS) at punch shoulder protion and small TS at die side. Throughout the experiments, it has been shown that the limiting drawing height of STS316L was increased with heating die and blank holder at 100 .deg. C, but that of STS430 wasn't. When vinyl or teflon film was attached on the plates, the drawability was increased considerably.

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