• 제목/요약/키워드: design and tests of bearings

검색결과 51건 처리시간 0.022초

탄소 표면경화처리 구름베어링의 유효 경화 깊이에 대한 고찰 (Study on Effective Case Depth for Case Hardened Rolling Bearings)

  • 이한영
    • Tribology and Lubricants
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    • 제32권1호
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    • pp.18-23
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    • 2016
  • The effective case depth for case-hardened rolling bearing has been discussed. For this purpose, rolling contact fatigue tests for ball bearings built with inner race of various hardness values were conducted until L10 calculating rating life using a bearing life test machine under radial loading. Then, the distribution of residual stress below the inner raceway, which depended on the hardness value, was measured by X-ray diffraction. As a result, the linear relationship was established between the hardness value of the inner race and the theoretical shear stress evaluated at the depth where the residual stress disappeared below the inner raceway. Based on the relationship, it could be found that the factor of safety in bearing manufacturer’s rules for the effective case depth of case hardened rolling bearings was set higher. However, it could be also found that the hardness values at the depth where the maximum shearing stress acted below the raceway surface in a tapered roller bearing hardened by the carburizing process, were not sufficient for preventing plastic deformation under the basic dynamic load rating. Consequently, further efforts were still required to reduce or to disperse the contact load on the material design of a rolling bearing in order to prolong its life.

지진 격리된 교량의 내진성능에 대한 실험적 연구 (Experimental Study on Seismic Performance of Base-Isolated Bridge)

  • Chung, Woo-Jung;Yun, Chung-Bang;Kim, Nam-Sik;Seo, Ju-Won
    • 한국지진공학회:학술대회논문집
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    • 한국지진공학회 1998년도 추계 학술발표회 논문집 Proceedings of EESK Conference-Spring 1998
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    • pp.144-153
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    • 1998
  • Base isolation is an innovative design strategy that provides a practical alternative for the seismic design of structures. Base isolators, mainly employed to isolate large structures subjected to earthquake ground excitations and to rehabilitate structures damaged by past earthquakes, deflect and absorb the seismic energy horizontally transmitted to the structures. This study demonstrates that the base isolation system may offer effective performance for bridges during severe seismic events through shaking table tests. Two base isolation system using laminated rubber bearings with and without hydraulic dampers are tested. The test results strongly show that the laminated rubber bearings cause the natural period of the bridge structure increased considerably, which results in the deck acceleration and the shear forces on the piers reduced significantly. The results also demonstrate that the hydraulic dampers enhance the system's capacity in dissipating energy to reduce the relative displacement between the bridge deck and the pier.

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분산발전용 75kW급 마이크로터빈의 시제개발 - 설계/제작 및 자력운전 시험 - (Prototype Development of A 75kW Class Microturbine - Design/Manufacture and Self-Sustaining Test -)

  • 오종식;이헌석
    • 유체기계공업학회:학술대회논문집
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    • 유체기계공업학회 2002년도 유체기계 연구개발 발표회 논문집
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    • pp.307-313
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    • 2002
  • In the paper, the prototype development of a 75kW class microturbine for the distributed generation market is partly presented which has continued with the government funding. In the introduction, an overview of the development of microturbines in the world is presented. A series of development procedures are shown with design, manufacture and self-sustaining tests. During the first year, aerodynamic and structural design/analysis, mechanical design are performed for the compressor, the turbine and the combustor. A premixed lean burn combustor technology is used fur the low emission requirements. Foil air bearings and high-speed motors are employed for higher reliability. The self-sustaining conditions have been successfully achieved with the prototype manufactured engine as a preceding operation.

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가스 포일 베어링 범프 구조의 1 자유도 가진/가압 실험을 통한 주파수 의존 동특성 규명 (Identification of Frequency-Dependent Dynamic Characteristics of a Bump Structure for Gas-Foil Bearings via 1-DOF Shaker Tests Under Air Pressurization)

  • 심규호;박지수;이상훈
    • 대한기계학회논문집A
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    • 제39권10호
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    • pp.1029-1037
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    • 2015
  • 최근 회전 시스템의 고속화 경향에 따라 회전체 동역학적 안정성의 중요성이 부각되었다. 고속회전 시스템에 적용되는 가스베어링의 동특성을 규명하는 것은 회전체의 거동을 예측하는데 상당히 중요하다. 본 연구에서는 대표적인 가스베어링인 가스포일베어링의 범프 구조에 대하여 가진실험을 수행하고 가진 주파수에 따른 동특성을 측정하였다. 실험 결과, 범프 구조의 강성은 주파수에 따라 증가하였고 감쇠는 감소하였다. 또한, 가압 조건에서의 동특성은 범프 구조의 동특성 보다 낮은 값을 가졌다. 본 실험을 통해 범프 구조의 주파수 의존 동특성의 경향을 파악하였으며 가스포일베어링의 동특성에 윤활막이 미치는 영향에 대해 확인하였다. 또한 두 가지 동특성 계산 방법을 제시하여 실험결과를 통해 효과 적인 동특성 계산 방법에 대해 비교 고찰하고 범프 구조와 윤활막의 동특성을 비교 하였다.

Variations in the hysteretic behavior of LRBs as a function of applied loading

  • Ozdemir, Gokhan;Bayhan, Beyhan;Gulkan, Polat
    • Structural Engineering and Mechanics
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    • 제67권1호
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    • pp.69-78
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    • 2018
  • The study presented herein focused on the change in hysteretic force-deformation behavior of lead rubber bearings (LRBs). The material model used to idealize response of LRBs under cyclic motion is capable of representing the gradual attrition in strength of isolator unit on account of lead core heating. To identify the effect of loading history on the hysteretic response of LRBs, a typical isolator unit is subjected to cyclic motions with different velocity, amplitude and number of cycles. Furthermore, performance of an LRB isolated single degree of freedom system is studied under different seismic input levels. Finally, the significance of lead core heating effect on LRBs is discussed by considering the current design approach for base isolated structures. Results of this study show that the response of an LRB is governed strongly by the amplitude and number of cycles of the motion and the considered seismicity level.

스퀴즈필름 댐퍼-베어링에 장착된 50kW 터보 제너레이터 초임계 로터의 동적응답 (Dynamic Response of 50kW Turbo-Generator with Super Critical Rotor supported on a Squeeze Film Damper- Bearing)

  • 최상규;김영철;이동환
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2001년도 춘계학술대회논문집
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    • pp.521-527
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    • 2001
  • The dynamic performance analyses and tests for a 50kW turbo-generator (KIMM-TG50) were carried out. The operating concept of this machine is that it gets the initial driving force from the built-in motor-generator until it reaches its self-sustaining speed of 40,000 rpm, and then the driving mode is changed to self-operating mode by the combustor installed between the centrifugal compressor and the turbine. Due to winding mistake of motor-generator, the system could go only up to 22000 rpm by the motor so that high pressure air externally fed into the turbine was utilized to get the system to run up to 62,000 rpm thereafter. The vibration data collected during the tests revealed that the first bending critical speed is in near 5,600 rpm as predicted in the design stage of the rotor-bearing system, and that there were no other identifiable critical speeds up until 62,000 rpm due to high damping from the squeeze film damper-bearings supporting the rotor. This paper presented some of the experimental results along with dynamic performance predictions made in the design stage as a part of progress being made.

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정압 베어링을 적용한 초임계 CO2 발전용 펌프-구동 터빈 개발 (Development of Pump-Drive Turbine with Hydrostatic Bearing for Supercritical CO2 Power Cycle Application)

  • 이동현;김병옥;박무룡;윤의수
    • Tribology and Lubricants
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    • 제36권3호
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    • pp.153-160
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    • 2020
  • In this paper, we present a hydrostatic bearing design and rotordynamic analysis of a pump-and-drive turbine module for a 250-kW supercritical CO2 cycle application. The pump-and-drive turbine module consists of the pump and turbine wheel, assembled to a shaft supported by two hydrostatic radial and thrust bearings. The rated speed is 21,000 rpm and the rated power is 143 kW. For the bearing operation, we use high-pressure CO2 as the lubricant, which is supplied to the bearing through the orifice restrictor. We calculate the bearing stiffness and flow rate for various orifice diameters, and then select the diameter that provides the maximum bearing stiffness. We also conduct a rotordynamic analysis based on the design parameters of the pump-and-drive turbine module. The predicted Campbell diagram shows that there is no critical speed below the rated speed, owing to the high stiffness of the bearings. Furthermore, the predicted damping ratio indicates that there is no unstable mode. We conduct the operating tests for the pump and drive turbine modules within the supercritical CO2 cycle test loop. The pressurized CO2, at a temperature of 136℃, is supplied to the turbine and we monitor the shaft vibration during the test. The test results show that there is no critical speed below the rated speed, and the shaft vibration is controlled to below 3 ㎛.

경사조건을 고려한 대용량 추진 전동기용 베어링 개발에 대한 연구 (Development of Large Propulsion Motor Bearings Considering Slope Conditions)

  • 오승태;최진우;강병희;김진;최성필;빈재구
    • 대한기계학회논문집A
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    • 제37권2호
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    • pp.241-248
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    • 2013
  • 본 논문에서는 상용 회전체 동역학 해석 툴을 이용하여 경사 운전조건을 고려한 대용량 추진 전동기용 베어링 개발에 상사적 설계 방법과 실험적 방법을 적용하였다. 개발된 베어링은 전기적으로 절연이 되어있으며 각 연결부는 2~4mm 의 에폭시 절연판을 연결하여 낮은 열전도 특성을 가지도록 하였다. 본 연구에서는 기존의 저속운전에서 야기되는 베어링 손상 문제를 해결하기 위해 원활한 유막이 생성될 수 있도록 고안한 정압 윤활장치를 적용하여 우수한 윤활특성을 확보하였다. 또한 대형 중량물에 대한 유지보수를 고려하여 반분할 방식의 조립구조를 적용하였다. 본 논문은 고부하, 저속 운전의 추진 전동기 분야에 사용되는 미끄럼 베어링의 주요 핵심설계요소를 언급하였다. 게다가, 시험벤치상에서 다양한 경사조건을 통해 실링부의 오일누유 현상을 확인하였다.

증속기 현장시험 국내 적용 사례 및 절차 분석 (Domestic Application and Procedure Analysis of Gearbox Field Test)

  • 이광세;강민상;김석우;이진재
    • 신재생에너지
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    • 제16권4호
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    • pp.23-32
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    • 2020
  • The wind turbine gearbox has the longest downtime among other major turbine components such as blades, generators, and main bearings. Therefore, gearbox manufacturers conduct rig tests to evaluate conformity in terms of design and function. Rig tests, however, have limited similarity compared with atmospheric wind turbine operating conditions. Rig test conditions are thoroughly controlled and maintained by testers and the component certificates of gearboxes issued through the test cannot fulfill wind farm operator's requirements. Hence, certification bodies such as DNV-GL and UL require a mandatory gearbox field test report for type certification. The Korea Energy Agency (KEA) also introduced gearbox field test as a part of the KS type certificate in 2016, although it is optional . In this paper, gearbox field test procedures and requirements are introduced, and the first domestic application case of the test is reported. The field test was conducted with a 1.5 MW wind turbine gearbox located in Jeju as the test object.

고속 내면 연삭기 주축용 원추형 자기베어링 설계 연구 (Study on Design of Cone-Shaped Magnetic Bearing Spindle System for High Speed Internal Grinding)

  • 노승국;경진호;박종권;최언돈;양승준;이재응;김남용;이동주
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2001년도 춘계학술대회 논문집
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    • pp.79-83
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    • 2001
  • A cone-shaped active magnetic bearing spindle system for high speed internal grinding is designed and tested. The cone-shaped AMB system consists of only 4 couples of magnet, it can be smaller and lighter than conventional radial-axial-type AMB system. In this paper, the cone-shaped electromagnets are designed by magnetic circuit theory, and de-coupled direct feedback PID controller is applied to control the coupled magnetic bearings. The designed cone-shaped AMB spindle system is built and constructed with a digital control system, and tested its stbility and dynamic performances. As the results of the tests, this spindle runs up to 40,000 rpm with about 5 ${\mu}{\textrm}{m}$ of runout, and the AMB system provides high damping ratio eliminating overshoot and resonance speed.

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