• Title/Summary/Keyword: crack intensity

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Dynamic Interface Crack Propagating Along a Line Between Two Holes

  • Lee, Ouk-Sub;Park, Jae-Chul;Yin, Hai-Long;Byun, Kwi-Hwan
    • Journal of Mechanical Science and Technology
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    • v.15 no.2
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    • pp.172-179
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    • 2001
  • The effects of the interface and two holes located near the crack path in the hybrid specimen on the dynamic crack propagation behavior have been investigated using dynamic photoelasticity with the aid of Cranz-Shardin type high speed camera system. The dynamic stress field around the dynamically propagating interface crack tip in the three point bending specimens under a dynamic load applied by a hammer dropped from 0.6m high without initial velocity are recorded. The complex stress intensity factors for the dynamically propagating interface crack are extracted by using a overdeterministic least square method. Theoretical dynamic interface isochromatic fringe loops generated by using the numerically determined complex stress intensity factors are compared with the experimental results. Furthermore, the influence of the hole to the dynamic interface crack velocities has been investigated experimentally.

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A Study on the Prediction of Fatigue Life in the Axi-symmetric Extrusion Die (축대칭 압출금형의 피로수명예측에 관한 연구)

  • Ahn, S.H.;Kim, T.H.;Park, J.C.
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.8
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    • pp.80-87
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    • 1996
  • The present paper will give some results of the fatigue behavior of typical axi-symmetric forward extrusion die. The extrusion process is analyzed by rigid-plastic FEM and the deformation analysis of extrusion die is conducted by elasto-plastic FEM. To approach the crack problem LEFM (Linear Elastic Fracture Mechanics) is introduced. Using special element in order to conside the sigularity of stress/ strain in the vicinity of the crack tip, stress intensity factor and the effective stress intensity factor is calculated. Applying proper fatigue crack propagation criterion such as Paris/Erdogan fatigue law and maximum principal criterion to these data, then, the angle and the direction of fatigue crack propagation is simulated. In result, it is proved that the simulated fatigue crack propagates in the zigzag path along the radial direction and fatigue life of the extrusion die is evaluated by using the computed crack growth rate.

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A Study on the Interaction between Distributed Cracks (분포 크랙들 사이에서의 상호 간섭에 관한 연구)

  • Han, Moon-Sik;Cho, Ja-Eung
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.6
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    • pp.63-69
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    • 2005
  • For the case that center crack is surrounded by four small cracks which are symmetrically distributed around center crack, the same values of normalized stress intensity factor of center crack according to the position of the tip of small cracks are located on the smooth curve. And the stress intensity factor according to any position of small cracks can be sufficiently obtained from this curve. The plastic zones between distributed cracks are also investigated by changing the positions of nearly small cracks. The occurrence of plastic zone due to the interaction between center crack and small cracks are analyzed by finite element method. The mechanical behavior at the vicinity of crack tips is investigated by plastic areas. The changes of plastic zones according to positions of distributed cracks are drawn schematically. The safety of materials is also analyzed.

Stress Intensity Factors of a Combined Mode (I/III) Crack in a Variable Thickness Plate -CT Type- (두께가 변화하는 부재 내의 혼합모드 (I/III)균열의 응력확대계수 -CT형-)

  • 조명래
    • Journal of the Korean Society of Safety
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    • v.13 no.3
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    • pp.24-31
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    • 1998
  • Variable thickness plates are commonly encountered in the majority of mechanical/structural components of industrial applications. And, as a result of the unsymmetry of the structure or the load and the anisoptropy of the materials, the cracks in engineering structures are generally subjected to combined stresses. In spite of considerable practical interest, however, a few fracture mechanics study on combined mode crack in a variable thickness plate have carried out. In this respect, combined mode I/III stress intensity factors $K_I$ and $K_III$ at the crack tip for a variable thickness plate were obtained by 3-dimensional finite element analysis. Variable thickness plates containing a central slant crack were chosen. The parameters used in this study were dimensionless crack length $\lamda$, crack slant angle $\alpha$, thickness ratio $\beta$ and width ratio $\omega$. Stress intensity factors were calculated by crack opening displacement(COD) and crack tearing displacement(CTD) method.

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Dynamic Stress Intensity Factors and Dynamic Crack Propagation Velocities in Polycarbonate WL-RDCB Specimen (WL-RDCB 시편의 동적 균열전파속도와 동적 응력확대계수)

  • 정석주;한민구
    • Journal of the Korean Society of Safety
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    • v.11 no.3
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    • pp.3-9
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    • 1996
  • Dynamic fracture characteristics of Polycarbonate WL-RDCB specimen were investigated. The dynamic crack propagation velocities in these specimens were measured by using both high speed camera system and silver paint grid method developed and justified in the INHA Fracture Mechanics Laboratory. The measured crack propagation velocities were fed into the INSAMCR code(a dynamic finite element code which has been developed in the INBA Fracture Mechanics Laboratory) to extract the dynamic stress intensity factors. It has been confirmed that both dynamic crack arrest toughness and the static crack arrest toughness depend on both the geometry and the dynamic crack propagation velocity of specimens. The maximum dynamic crack propagation velocity of Polycarbonate WL-RDCB specimen was found to be dependent on the material property, geometry and the type of loading. The dynamic cracks in these Polycarbonate WL-RDCB specimens seemed to propagate in a successive manner, involving distinguished 'propagation-arrest-propagation-arrest' steps on the microsecond time scale. It was also found that the relat-ionship between dynamic stress intensity factor and dynamic crack propagation velocities might be represented by the typical '$\Gamma$'shape.

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Lateral Crack in Abrasive Wear of Brittle Solids (취성소재 연삭마멸에서의 측면균열에 관한 연구)

  • 안유민;박상신;최상현
    • Tribology and Lubricants
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    • v.15 no.1
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    • pp.46-51
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    • 1999
  • An analytical model about lateral crack occurring in abrasive wear of brittle solids is developed. Stress field around the lateral crack and stress intensity factor at the crack tip are analytically modeled. Abrasive wear by abrasive particle is experimentally studied. In soda-lime glass, it is observed that chipping by lateral crack occurs and produces the greatest material removal when normal load applied by the abrasive particle is about 1.5∼3.0 N. The prediction of lateral crack length from the model is compared with the experimentally measured length in soda-lime glass.

A Basic Study on Growth Characteristics of the Small Surface Crack in 21/4 Cr-1 Mo Steel (2 1/4 Cr-1Mo강의 작은 표면균열의 성장에 관한 기초적 연구)

  • 서창민;강용구
    • Journal of Ocean Engineering and Technology
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    • v.1 no.1
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    • pp.104-110
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    • 1987
  • Fatigue tests by axial loading (R = 0.05) were carried out to investigate fatigue crack growth characteristics of small surface cracks in 2 1/4 Cr-1 Mo steel at room temperature by using flat specimens with a small artificial pit. All the data of the fatigue crack growth rate obtained in the present test are determined as a function of the stress intensity factor range about a semi-elliptical crack, so that the application of linear fracture mechanics to the surface fatigue crack growth and to the fatigue crack growth into depth, and all the data obtained from tests were discussed in comparison with the data of Type 304 stainless steel and two type of mild steel under the same test conditions. The obtained results are as follows: 1)When the cycle ratios are same, surface fatigue crack length and its depth are almost same and fall within a narrow scatter band in spite of different stress levels. 2)Relations of the surface fatigue crack growth rate (da/dN) and fatigue crack growth rate into depth (db/dN) to its stress intensity factor range ($\Delta K_{Ia}, \Delta K_{Ib}$) can be plotted as a straight line at log-log diagram without dependence of stress level and coincide with the data of part-through crack in various steels.

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Influence of overload on the fatigue crack growth retardation and the statistical variation (강의 피로균열지연거동에 미치는 과대하중의 영향과 통계적 변동에 관한 연구)

  • 김선진;남기우;김종훈;이창용;박은희;서상하
    • Journal of Ocean Engineering and Technology
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    • v.11 no.3
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    • pp.76-88
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    • 1997
  • Constant .DELTA.K fatigue crack growth rate experiments were performed by applying an intermediate single and multiple overload for structural steel, SM45C. The purpose of the present study is to investigate the influence of multiple overloads at various stress intensity factor ranges and the effect of statistical variability of crack retardation behavior. The normalized delayed load cycle, delayed crack length and the minimum crack growth rate are increased with increasing baseline stress intensity factor range when the overload ratio and the number of overload application were constant. The crack retardation under low baseline stress intensity factor range increases by increasing the number of overload application, but the minimum crack growth rate decreases by increasing the number of overload application. A strong linear correlation exists between the minimum crack growth rate and the number of overload applications. And, it was observed that the variability in the crack growth retardation behavior are presented, the probability distribution functions of delayed load cycle, delayed crack length and crack growth life are 2-parameter Weibull. The coefficient of variation of delayed load cycle and delayed crack length for the number of 10 overload applications data are 14.8 and 9.2%, respectively.

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A Study on the Crack Growth Behavior of a Inclined Crack in a Non-Uniform Thickness Material (두께가 일정하지 않은 재료에서 경사진 균열의 성장거동에 관한 연구)

  • 조명래;표창률;박종주;고명훈
    • Journal of the Korean Society of Safety
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    • v.12 no.4
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    • pp.27-38
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    • 1997
  • The effect of geometry factors on the combined mode stress intensity factor behaviors of a slant crack in a non-uniform thickness material was analysed by 2-dimensional theoretical analysis. The analysis is based on the Laurent's series expansions of complex potentials where the complex coefficients of the series are determined from the compatibility and the equilibrium conditions of the thickness interface and the stress free conditions of the crack surface. In numerical calculations the perturbation technique is employed. The expressions for the crack tip stress intensity factor are given in the form of power series of dimensionless crack length $\lamda$, and the function of crack slant angle $\alpha$ and thickness ratio $\beta$. The results of numerical calculations for each problems are represented as the correction factors F($\lamda$, $\alpha$, $\beta$). The results clearly show the following characteristics : The correction factors of the combined mode stress intensity factors for a non-uniform thickness material can be defined in the form of F($\lamda$, $\alpha$, $\beta$). The stress intensity factor values for a given crack length are decreased with increase of thickness ratio $\beta$.

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Study on Characteristics of Corrosion Fatigue Crack Growh Rate of SUS 304 Stainlss Steel (SUS 304강의 부식피로균열 운전속도 특성에 관한 연구)

  • 임우조;김부안
    • Journal of Ocean Engineering and Technology
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    • v.1 no.2
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    • pp.93-100
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    • 1987
  • Corrosion fatigue cracking of the austenitic stainless steel(bese metal & heat affected zone by TIG weld) was studied experimentally under the environments of various specific resistance and air. The characteristics of corrosion fatigue crack growth rate and the environmental constants of paris' rule were investigated for SUS 304 weldments in the various specific resistance. The influences of stress intensity factor range and corrosion on the crack growth rate were compared. The characteristics of corrosion fatigue cracking for the weldments were inspected from mechanical, electrochemical and microstructural point of view. Main results obtained are as follows: 1) As the specific resistance decreases, the environmental constant C of paris'rule increases(hence the corrosion fatigue crack growth rate is rapid), but the environmental constant m decreases, so the effect of corrosion to the crack growth rate is more susceptible than thet of stress intensity factor range. 2) As the stress intensity factor range decreases, the corrosion fatigue crack growth rate of heat affected zone is more susceptible than that of the base metal. 3) The corrosion fatigue crack growth rate of the heat affected zone is more rapid than that of the base metal, because of the phenomenon of softening and the less noble potential coused by wedlding heat cycle. 4) The corrosion fatigue cracking of SUS 304 weldment appears transgranular fracture.

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