• Title/Summary/Keyword: composite case

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Strength of sandwich-to-laminate single-lap bonded joints in elevated temperature and wet condition (샌드위치와 적층판을 접착한 단일겹침 체결부의 고온습도 강도특성 연구)

  • Choi, Bae-Hyun;Kweon, Jin-Hwe;Choi, Jin-Ho;Shin, Sang-Jun;Song, Min-Hwan
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.38 no.11
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    • pp.1115-1122
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    • 2010
  • The main objective of this study is to experimentally investigate the effect of adhesive thickness and environmental conditions on the failure and strength of sandwich-to-laminate bonded joints. Three different adhesive thicknesses (t=0.2, 2 and 4 mm) and two different environmental conditions were considered. Environmental conditions include the RTD(room temperature and dry condition) and ETW(elevated temperature and wet condition). Test results show as the adhesive thickness increases from 0.2 mm to 2 and 4 mm, the joint strength decreases 16 and 30%, respectively. Regarding the effect of environmental conditions, except for one case, the joint strength in the ETW conditions turned out to be 12% higher than those in the RTD conditions. In the joints with adhesive thickness of 0.2 mm, remarkable difference from RTD condition was not found.

Optimal Parameter Design for a Cryogenic Submerged Arc Welding(SAW) Process by Utilizing Stepwise Experimental Design and Multi-dimensional Design Space Analysis (단계적 실험 설계와 다차원 디자인 스페이스 분석 기술을 통한 초저온 SAW 공정의 최적 용접 파라미터 설계)

  • Lee, Hyun Jeong;Kim, Young Cheon;Shin, Sangmun
    • Journal of Korean Society for Quality Management
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    • v.48 no.1
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    • pp.51-68
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    • 2020
  • Purpose: The primary objective of this research is to develop the optimal operating conditions as well as their associated design spaces for a Cryogenic Submerged Arc Welding(SAW) process by improving its quality and productivity simultaneously. Methods: In order to investigate functional relationships among quality characteristics and their associated control factors of an SAW process, a stepwise design of experiment(DoE) method is proposed in this paper. Based on the DoE results, not only a multi-dimensional design space but also a safe operating space and normal acceptable range(NAR) by integrating statistical confidence intervals were demonstrated. In addition, the optimal operating conditions within the proposed NAR can be obtained by a robust optimal design method. Results: This study provides a customized stepwise DoE method (i.e., a sequential set of DoE such as a factorial design and a central composite design) for Cryogenic SAW process and its statistical analysis results. DoE results can then provide both the main and interaction effects of input control factors and the functional relationships between the input factors and their associated output responses. Maximizing both the product quality with high impact strength and the productivity with minimum processing times simultaneously in a case study, we proposed a design space which can provide both acceptable productivity and quality levels and NARs of input control factors. In order to confirm the optimal factor settings and the proposed NARs, validation experiments were performed. Conclusion: This research may provide significant contributions and applications to many SAW problems by preparing a standardization of the functional relationship between the input factors and their associated output response. Moreover, the proposed design space based on DoE and NAR methods can simultaneously consider a number of quality characteristics including tradeoff between productivity and quality levels.

Resonance Phenomenon according to the relationship between Span Length of the Bridge and Effective Beating Interval of High-Speed Train (교량의 지간장과 고속전철하중 유효타격간격 사이의 관계에 따른 공진현상)

  • 김성일;곽종원;장승필
    • Journal of the Earthquake Engineering Society of Korea
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    • v.3 no.2
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    • pp.67-76
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    • 1999
  • Resonance of the bridge can be occurred with the coincidence between a natural frequency of the bridge and a crossing frequency of moving loads which is determined from the speed and effective beating interval of the vehicle. In case of the railway bridge, the effective beating interval of the vehicle is fixed under the passage of specific trains. In the present study, resonance and cancellation of the bridge subjected to moving high-speed train are analyzed with the variations of span length. A steel-concrete composite railway bridge is idealized by the combinations of plate elements and space frame elements. High-speed train is idealized with moving constant forces and a 3-dimensional full modelling. From analyzing dynamic responses of D.M.F of vertical displacement, maximum vertical acceleration of the slab, and end rotation according to the variations of span length of the bridge, design criteria of span length of the bridge which satisfies dynamic safety is discussed.

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Soil-structure-foundation effects on stochastic response analysis of cable-stayed bridges

  • Kuyumcu, Zeliha;Ates, Sevket
    • Structural Engineering and Mechanics
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    • v.43 no.5
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    • pp.637-655
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    • 2012
  • In this study, stochastic responses of a cable-stayed bridge subjected to the spatially varying earthquake ground motion are investigated by the finite element method taking into account soil-structure interaction (SSI) effects. The considered bridge in the analysis is Quincy Bay-view Bridge built on the Mississippi River in between 1983-1987 in Illinois, USA. The bridge is composed of two H-shaped concrete towers, double plane fan type cables and a composite concrete-steel girder deck. In order to determine the stochastic response of the bridge, a two-dimensional lumped masses model is considered. Incoherence, wave-passage and site response effects are taken into account for the spatially varying earthquake ground motion. Depending on variation in the earthquake motion, the response values of the cable-stayed bridge supported on firm, medium and soft foundation soil are obtained, separately. The effects of SSI on the stochastic response of the cable-stayed bridge are also investigated including foundation as a rigidly capped vertical pile groups. In this approach, piles closely grouped together beneath the towers are viewed as a single equivalent upright beam. The soil-pile interaction is linearly idealized as an upright beam on Winkler foundation model which is commonly used to study the response of single piles. A sufficient number of springs on the beam should be used along the length of the piles. The springs near the surface are usually the most important to characterize the response of the piles surrounded by the soil; thus a closer spacing may be used in that region. However, in generally springs are evenly spaced at about half the diameter of the pile. The results of the stochastic analysis with and without the SSI are compared each other while the bridge is under the sway of the spatially varying earthquake ground motion. Specifically, in case of rigid towers and soft soil condition, it is pointed out that the SSI should be significantly taken into account for the design of such bridges.

Effect of SMA on the Interfacial Shear Strength for Single Glass Fiber and PC/SAN Blends (SMA가 PC/SAN 블렌드와 유리섬유간의 계면결합력에 미치는 영향)

  • Lee, Ui-Hwan;Nam, Gi-Jun;Lee, Jae-Uk
    • Polymer(Korea)
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    • v.25 no.4
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    • pp.512-520
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    • 2001
  • One of the most important factors which affect the mechanical properties of fiber-reinforced composite materials is the interfacial shear strength (IFSS). The IFSS of glass fiber and polycarbonate (PC)/styrene-co-acrylonitrile (SAN) blend system has been measured by the single fiber fragmentation test (SFFT). SAN contents were varied up to 30 wt% and the IFSS increased with the SAN contents. Styrene-co-maleic anhydride (SMA) was used as the compatibilizer and the glass fiber was surface treated with organosilane coupling agents. Addition of small amount of SMA in PC/SAN blend improved the IFSS by chemical bonding between maleic anhydride and silanol. The optimum MA content was 0.4 wt% of total matrix contents. Also, IFSS was greatly affected by the miscibility condition of SAN/SMA blends, which depended on the copolymer composition of SAN and SMA. It was found out that, higher IFSS could be obtained when the SAN/SMA blend was in miscible pairs. In case of SAN/SMA miscible pairs, the IFSS depended on the MA content in total matrix, not on the MA content in SMA.

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Case History for Safe Diagnosis of Embankment Dike using Composite Analysis of Various Geophysical surveys (물리탐사 결과 복합해석을 통한 방조제 제체 정밀안전진단 사례)

  • Song, Sung-Ho;Seong, Baek-Uk;Kim, Young-Gyu;Kang, Mi-Kyung;Lee, Gyu-Sang;Kim, Yang-Bin
    • 한국지구물리탐사학회:학술대회논문집
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    • 2007.06a
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    • pp.107-112
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    • 2007
  • To establish the reinforce region and technique through the embankment dike after identifying the region of seawater inflow, we carried out small-loop electromagnetic (EM) survey, electrical resistivity survey and refraction seismic method. We also analyzed the distribution of electrical conductivity in reservoir with depth every two month and monitored water level variations with tidal variation in four observation wells located at seaside and reservoir side in order to analyze the relationship with survey results. From both the cross-correlation between tidal and water level variation at four wells and the distribution of electrical conductivity in reservoir with depth, the major portion of seawater inflow are identified through the embankment dike. From electromagnetic and electrical resistivity survey results, it was found that the seawater inflow were happened through several small regions at seaside and became wider near reservoir side. The 2-D inversion sections of refraction seismic method showed that the pebble-bearing sand layer is spread over the whole region with two to four width. From the this study, small-loop EM, electrical resistivity and refraction seismic surveys accompany with the distribution of electrical conductivity in reservoir with depth and the monitoring results for water level variations are revealed to be effective to identify seawater inflow pathway through embankment dike and to establish the reinforce region and technique through the embankment dike.

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A Study on the Prediction of Fire Load in case of a Train Fire (철도 차량 화재시 화재강도 예측을 위한 연구)

  • Yang, Sung-Jin;Chang, Jung-Hoon;Gang, Chan-Yong
    • Proceedings of the KSR Conference
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    • 2008.06a
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    • pp.2101-2108
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    • 2008
  • Most of train fires which occur in usual cases do not grow up significantly on a large scale enough to bring about casualties and harmful damages. However, the consequence of some train fire accidents can be devastating disaster so that it would be even recorded in history in unusual cases. Accordingly, such a probability of fire disaster cannot be ignored in aspect of the railway safety assesment. A scale of injury and damage is very difficult to predict and analyze. Because it is depend on various factors, i.e. fire load, burning period, facilities, environment condition, and so on. Thus, a prediction of fire load could be understood as a one methodology to estimate railway safety assesment. The summation method which is one of them is used to evaluate the overall fire load by assuming that sum of heat release rate per unit area or mass of each composite material equals the total. However, since the train fire is classified into a compartment fire in under-ventilation condition. The summation method do not estimate a fire load completely. In this journal, Various methods to predict fire load are introduced and evaluated. Especially the fire simulation tool FDS(Fire Dynamics Simulator)which is based on the CFD(Computational Fluid Dynamics) is introduced, too. Through the FDS simulation, numerical analyses for the fire load and flame spread are performed. Then, these results of the simulation are validated through the comparison study with the experimental data. Then, limitations and approximations including in simulation process are discussed. The future direction of research is proposed.

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Structural Analysis and Light-Weight Design of Aircraft Floats with Laminated Composites (복합재 적층판을 이용한 경항공기 플로트 구조해석 및 경량화)

  • Choi, Youn-Gyu;Kim, Sung-Jun;Shin, Eui-Sup
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.25 no.1
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    • pp.65-71
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    • 2012
  • In order to improve the structural safety and light-weight design of aircraft floats, natural frequency and static stress analysis are performed under water and ground landing conditions. A finite element mesh based on the design configuration of light aircraft floats is modeled, and simplified water and ground landing loads are applied to this model. The natural frequency and stress analysis of aluminum-alloy floats are carried out first. Then, the structural performance of the floats is re-analyzed in the case of laminated composites, and the numerical results are compared each other. It is concluded that, by tailoring the laminated composites with respect to stacking sequence and ply thickness, the structural safety of the light-weight floats can be improved.

Characteristics of Bottom Ash Generated from Coal Fired Power Plants' Bottom Ash as an Eco-friendly Bio-composite Material - Focusing on Far Infrared Ray, Antibacteria, Antifungus, Deodorization, Aridity and Humidity - (친환경 바이오 혼합소재로서 화력발전소 유연탄 Bottom ash의 특성 연구 - 원적외선, 항균, 항곰팡이, 탈취, 조습 등을 중심으로 -)

  • Lee, Jong Gyu;Yeo, Woon Ho
    • Journal of the Korea Organic Resources Recycling Association
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    • v.25 no.4
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    • pp.51-60
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    • 2017
  • Bottom ash(BA) from coal-fired power plants is burnt and remaining ash at high temperature. Since the BA is baked at high temperature, it is considered to be the same function as the elvan. Nowadays, the demand for mortar with far infrared rays, antibacteria, antifungus, deodorization, aridity and humidity function is increasing as the materials such as Hwangtoh(yellow soil) and elvan rather than general mortar. As a result of comparing the functionality of eco-friendly bio BA mortar with that of general mortar, the far infrared ray emissivity is about $0.02{\times}10^2W/m^2$ more and the deodorization function is about 26% or more. Even in the case of humidity control, BA motors showed about 1.8 times higher than general mortar, and more than 10% higher than the "good" standards of moisture absorption and damp proofing construction materials established by the Ministry of Land, Transport and Maritime Affairs.

A Study on the Development of Compactability and Electrical Resistivity for P/M Fecralloy (P/M Fecralloy의 성형성 및 전기저항특성 향상에 관한 연구)

  • Park, Jin-Woo;Ko, Byung-Hyun;Jung, Woo-Young;Park, Dong-Kyu;Ahn, In-Shup
    • Journal of Powder Materials
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    • v.23 no.6
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    • pp.426-431
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    • 2016
  • The Fe-Cr-Al alloy system shows an excellent heat resistance because of the formation of an $Al_2O_3$ film on the metal surface in an oxidizing atmosphere at high temperatures up to $1400^{\circ}C$. The Fecralloy needs an additive that can act as a binder because of its bad compactability. In this study, the green compacts of STS434L and Al powder added to Fecralloy are oxidized at $950^{\circ}C$ for up to 210 h. Fecralloy and Al is mixed by two types of ball milling. One is vented to air and the other was performed in a sealed jar. In the case of Al addition, there are no significant changes in the electrical resistance. Before the oxidation test, Al oxides are present in the Fecralloy surface, as determined from the energy dispersive spectroscopy results. The addition of Al improves the compactability because of an increased density, and the addition of STS434L increases the electrical resistivity by forming a composite oxide.