• Title/Summary/Keyword: compaction density

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The Influence of Compaction Pressure and Sintering Temperature on Density and Dimension of n Powder Metallurgy Product (분말야금 공정 중 성형압력과 소결 온도가 밀도와 치수에 미치는 영향)

  • Cho, J.H.;Kwon, Y.S.;Chung, S.T.;Lee, M.C.;Joun, M.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.05a
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    • pp.347-351
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    • 2007
  • The influence of compaction pressure and sintering temperature on the hydraulic cylinder block fabricated by powder metallurgy is investigated in this study. The cylinder block is powder compacted under various compaction pressures and sintered under various sintering temperatures, and its density and dimensions are measured to reveal the relation of the process condition with the product quality. Moreover, finite element analyses of the density distributions are conducted under the same conditions with the experiments and the predicted results are compared with the measured ones.

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Fabrication and Properties of Densified Tungsten by Magnetic Pulse Compaction and Spark Plasma Sintering (자기펄스 성형 및 방전 플라즈마 소결 공정으로 제조한 텅스텐 소결체의 특성)

  • Lee, Eui Seon;Byun, Jongmin;Jeong, Young-Keun;Oh, Sung-Tag
    • Korean Journal of Materials Research
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    • v.30 no.6
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    • pp.321-325
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    • 2020
  • The present study demonstrates the effect of magnetic pulse compaction and spark plasma sintering on the microstructure and mechanical property of a sintered W body. The relative density of green specimens prepared by magnetic pulse compaction increases with increase in applied pressure, but when the applied pressure is 3.4 GPa or more, some cracks in the specimen are observed. The pressureless-sintered W shows neck growth between W particles, but there are still many pores. The sintered body fabricated by spark plasma sintering exhibits a relative density of above 90 %, and the specimen sintered at 1,600 ℃ after magnetic pulse compaction shows the highest density, with a relative density of 93.6 %. Compared to the specimen for which the W powder is directly sintered, the specimen sintered after magnetic pulse compaction shows a smaller crystal grain size, which is explained by the reduced W particle size and microstructure homogenization during the magnetic pulse compaction process. Sintering at 1,600 ℃ led to the largest Vickers hardness value, but the value is slightly lower than that of the conventional W sintered body, which is attributed mainly to the increased grain size and low sintering density.

The Effect of Dynamic Load, Inflation Pressure and Number of Passes of Tire on Soil Compaction under the Tire (타이어의 동하중, 공기압 및 통과횟수가 토양다짐에 미치는 영향)

  • 박원엽;이규승
    • Journal of Biosystems Engineering
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    • v.27 no.1
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    • pp.1-10
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    • 2002
  • This study was carried out to investigate experimentally the effect of three factors(dynamic load, inflation pressure and number of passes of tire) on soil compaction under the tire. The experiment were conducted with a 6.00R14 radial-ply tire for sandy loam soil using soil bin system. To evaluate the effect of three factors on soil compaction under the tire, the sinkage. density and volume of soil under the tire were measured fur the three levels of dynamic load(1.17kN, 2.35kN and 3.53kN), for the three levels of tire inflation pressure(103.42kPa, 206.84kPa and 413.67kPa), and for three different number of passes(1, 3 and 5). The results of this study can be summarized as follows : 1. As dynamic load, inflation pressure and number of passes of the tire increased, soil sinkage and density increased. and volume of soil decreased. Thus increase in dynamic load, inflation pressure and number of passes of the tire would increase soil compaction. 2. The effect of tire inflation pressure on sinkage. density and volume of soil under the tire was relatively less than that of the dynamic load. Therefore, it was concluded that dynamic load was more important factor affecting soil compaction in comparison to the inflation pressure of tire. 3. The effect of three different factors on sinkage, density and volume of soil decreased as the soil depth increase. Consequently, it was fecund that soil compaction at a shallow depth in soil was larger than that at deep place in soil.

Microstructure and Mechanical Property of Ti-Mn-Cu Alloys with Magnetic Pulsed Compaction (자기펄스성형이 적용된 Ti-Mn-Cu 합금의 미세구조 및 기계적 특성)

  • Yun, Ye Jun;Park, Chun Woong;Choi, Won June;Byun, Jongmin
    • Journal of Powder Materials
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    • v.28 no.1
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    • pp.20-24
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    • 2021
  • Ti-based alloys are widely used in biomaterials owing to their excellent biocompatibility. In this study, Ti-Mn-Cu alloys are prepared by high-energy ball milling, magnetic pulsed compaction, and pressureless sintering. The microstructure and microhardness of the Ti-Mn-Cu alloys with variation of the Cu addition and compaction pressure are analyzed. The correlation between the composition, compaction pressure, and density is investigated by measuring the green density and sintered density for samples with different compositions, subjected to various compaction pressures. For all compositions, it is confirmed that the green density increases proportionally as the compaction pressure increases, but the sintered density decreases owing to gas formation from the pyrolysis of TiH2 powders and reduction of oxides on the surface of the starting powders during the sintering process. In addition, an increase in the amount of Cu addition changes the volume fractions of the α-Ti and β-Ti phases, and the microstructure of the alloys with different compositions also changes. It is demonstrated that these changes in the phase volume fraction and microstructure are closely related to the mechanical properties of the Ti-Mn-Cu alloys.

Experimental Study on Reinforcement Effect of Geosynthetics for Surplus Soil, an Unsuitable Fill Material (성토재료로 부적합한 현장 발생토의 토목섬유 보강효과에 관한 실험적 연구)

  • Hong, Young-Suk;Im, Jong-Chul;Kang, Sang-Kyun;Yoo, Jae-Won;Kim, Chang-Young
    • Journal of the Korean Geosynthetics Society
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    • v.17 no.1
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    • pp.11-20
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    • 2018
  • Surplus soil is commonly used at construction sites, because suitable fill material is not always immediately available and leads to additional costs. However, most surplus soils do not meet the requirement of suitable fill material to achieve the stability and strength of embankments. In this study, Proctor compaction tests and field compaction tests were performed by installing geosynthetics to resolve the problems caused by compacting unsuitable soils. Compaction energy and the number of geosynthetics were changed under the type A- and D- and type A Proctor compaction tests (KS F 2312), respectively. The field compaction testing using geosynthetics was performed on surplus soils of high water content. Optimum water content and maximum dry density of compacted soil decreased and increased by reinforcing geosynthetics, respectively. Compaction curves behaved with geosynthetics as the compaction curves behaved with higher compaction energy. Efficient compaction was possible because the compaction energy increased to 2.10 and 2.71 times the compaction energy required to achieve the same maximum dry density with one and two geosynthetic layer(s), respectively. Furthermore, field compaction tests verified that efficient compaction was possible because the dry density of unsuitable surplus soils of high water content was increased by reinforcing geosynthetics.

Numerical Simulation of Die Compaction: Case Studies and Guidelines

  • Coube, Olivier
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.185-186
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    • 2006
  • Numerical Simulation of powder die pressing is conducted on Case Study geometry. Influence of fill density distribution and punch kinematics upon green density distribution and punch loading are studied and discussed. Deviations in punch kinematics due to punch deflection influence the most the results in term of density and force.

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Study on the Optimization of Powder Compaction Process Parameters (분말 가압 성형 공정 변수 최적화에 관한 연구)

  • Kim J. L.;Keum Y. T.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.476-479
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    • 2005
  • In this study, the process parameters in powder compaction are optimized for getting high relative densities. To find optimized parameters, the analytic models of powder compaction are firstly prepared by 2-dimensional rod arrays with random green densities using a quasi-random multi-particle array. Then, using finite element method, the changes in relative densities are analyzed by varying the size of the particle, the amplitude of cyclic compaction, and the coefficient of friction, which influence the relative density in cyclic compactions. After the analytic function of relative density associated process parameters are formulated by aid of the response surface method, the optimal conditions in powder compaction process are found by the grid search method.

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A study on Permeability of Soil with Different Density (축제용 흙의 밀도변화에 의한 투수계수에 관한 연구)

  • 윤충섭
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.15 no.1
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    • pp.2904-2912
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    • 1973
  • The density of soil is one of the most important of its engineering properties, and many soil-engineering operations directed toward improving the density characteristics of matecal. This report is a study on relationship between density, permiabilty and other physical properties of compacted soil in various desity grades. The results of the study can be summariged as follow: 1. The optimum moisture content of soil increses with increasing of fine particles and a relationship between both parameter is $w_0=0.1765.n$ Where, n is passing percentage from #200 sieve. 2. The porosity of soil increases with increasing of optimum water content as $e=aw_0+b$ without having relation to compaction ratio. 3. The increment of permeability of soil is high when the compaction ratio is increased and the phenomenon is conspicuous in case of course soil and non-plastic soil. 4. The permeability of soil decreases with increasing of optrimum water content and the phenomenon is conspicuous when compaction ratio decreases. And the permeability is almost constant when optimum water content is more than 25 percent, even though compaction ratio changes. 5. The permeablity of soil increanses when the amount of fine particles is very few, the permeability is almost constant as being impervious condition without having relation to compaction ratio when there in more than 90 percent of fine particles(less than #200 sieve).

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Closed-die Compaction of AZO Powder for FE Simulation of Powder Compaction (압분공정의 유한요소 해석을 위한 AZO 분말의 Closed-die Compaction 실험)

  • Kim, Y.B.;Lee, J.S.;Lee, S.M.;Park, H.J.;Lee, G.A.
    • Transactions of Materials Processing
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    • v.21 no.4
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    • pp.228-233
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    • 2012
  • In this study, powder compaction of AZO (alumina doped zinc oxide) powder was performed with a MTS 810 test system using a cylindrical die having a diameter of 10mm. Pressure-density curves were measured based on the load cell and displacement of the punch. The AZO powder compacts with various densities were formed to investigate the mechanical properties such as fracture stress of the AZO powder as a function of the compact density. Two types of compression tests were conducted in order to estimate the fracture stress using different loading paths: a diameteral compression test and a uniaxial compression test. The pressure-density curves of the AZO powder were obtained and the fracture stress of the compacted powders with various densities was estimated. The results show that the compact pressure dramatically increases as the density increases. Based on the experimental results, calibration of the modified Drucker-Prager/Cap model of the AZO powder for use in FE simulations was developed.

Application of the New Degree of Compaction Evaluation Method (새로운 다짐도 평가기법의 적용성에 관한 연구)

  • Park, Keun-Bo;Kim, Ju-Hyong
    • Journal of the Korean Geotechnical Society
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    • v.28 no.2
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    • pp.5-14
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    • 2012
  • CMV(Compaction Meter Value) obtained from compaction results using an accelerometer, which measures the impact on the ground and the resilient force of the ground, is compared with the other degree of compaction through regression analysis. As a result, there is no correlation between results from conventional test methods (e.g., the plate load test and field density test) and the degree of compaction evaluated by either the Geogauge or the dyanamic cone penetrometer. To assess the possibility of replacing the conventional test methods with new test methods using CMV, several degrees of compaction tests were carried out. Those results show that the CMV obtained from compaction results using an accelerometer can be used as a substitute for conventional methods to evaluate the stiffness characteristics of compacted soil.