• Title/Summary/Keyword: compaction behavior

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Densification behavior of ceramic powder under cold compaction (냉간압축 하에서 세락믹 분말의 치밀화 거동)

  • Choi, Seung-Wan;Kim, Gi-Tae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.22 no.4
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    • pp.924-938
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    • 1998
  • Densification behavior of ceramic powder under cold compaction was investigated. Experimental data were obtained for zirconia powder and alumina powder under triaxial compression with various loading conditions. A special form of the Cap model was proposed from experimental data under triaxial compression for a yield function of ceramic powder. The proposed yield function was inplemented into a finite element program (ABAQUS) to study densification behaviors of zirconia and alumina powders under die compaction. The effect of friction between the powder and die wall was also investigated. Density distributions of powder compacts were measured and compared with finite element results.

Behavior of SCP Improved Ground with Installation of Sheet Pile (Sheet Pile 설치에 따른 SCP개량지반의 거동)

  • Yoo, Nam-Jae;Park, Byung-Soo;Jeong, Gil-Soo
    • Journal of Industrial Technology
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    • v.22 no.B
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    • pp.211-218
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    • 2002
  • The paper is to show the behavior of composit ground which is installed with sheet pile in soft soil improved by sand compaction pile. The results of load-settlement relationship, earth pressure, stress concentration characteristics, and final water content were obtained by centrifuge model test. Two cases of tests, installation of sheet pile on the corner and both side of the loading plate for the improved SCP ground which was designed twice of the footing width, were performed for the tests under the vertical and horizontal loading and both side of corner. Finite element program(CRISP) for sand compaction pile using elasto-plastic model and numerical analysis for soft soil using modified cam-clay constitutive equation were compared and analized with the results of model tests. The result of analysis show the increased bearing capacity of soil after, SCP and sheet pile was installed.

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Consolidation Behavior of SCP Improved Ground at Pusan New Port Part 1-1 (부산신항 1-1단계 SCP 개량지반 압밀 특성)

  • JUNG JONG-BUM;YANG SANG-YONG;BYUN JUN-GI
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2004.11a
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    • pp.51-56
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    • 2004
  • The sand compaction pile (SCP) method, which forms a composite ground by driving sand piles into clay deposit, is the most commonly used soil improvement techniques in many countries for more than 30 years. Installation of sand compaction piles reduces the amount of consolidation settlement and increases the bearing capacity of soft clay deposit. In this paper, field survey conducted to investigated the consolidation behavior of the composite ground improved by SCPs. It is suggested that the measured consolidation velocity is later than design theory, however measured consolidation settlement is higher than design theory.

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Settlement Behavior Of High Rock Embankment With Construction Path (시공이력을 반영한 고성토 암버력 지반의 침하거동 분석)

  • Bae, Kyung-Tae;Kim, Tae-Hoon;Kang, In-Kyu;Lee, Won-Je;Yu, Nam-Jae;Lee, Kang-Il
    • Proceedings of the Korean Geotechical Society Conference
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    • 2009.09a
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    • pp.956-962
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    • 2009
  • A high embankment is generally constructed by dividing into several sub-embankments. Unlike any soil embankment, a rock embankment is constructed by means of dynamic compaction. Such a sub-embankment and dynamic compaction may induce an increase of pressure at the lower part of embankment and cause a different behavior of ground from initial status. In this study, settlement of a high rock embankment is estimated using a hyperbolic model taking into construction history. The results from prediction are compared with those obtained from field measurements and large plate loading tests.

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Pressure-Dependent Yield Model for Metallic Powder Mixtures and Their Densification Behavior During Die Compaction as Analyzed by the Finite Element Method (금속분말 혼합체의 압력의존 항복모델과 유한요소법을 이용한 금형압분 공정 시 고형화 해석)

  • Yoon, Seung Chae;Kim, Taek-Soo;Kang, Seung Koo;Kim, Hyoung Seop
    • Korean Journal of Metals and Materials
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    • v.47 no.9
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    • pp.567-572
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    • 2009
  • The densification behaviors of mixtures of copper and steel powders during cold die compaction were investigated. We proposed the pressure-dependent yield function based on the rule of the mixtures of each yield function of a critical relative density type. The constitutive equations were implemented into a finite element program (DEFORM2D) to analyze the densification and deformation behavior of powder mixtures, and the simulated results are in good agreement with the experimental results in reference studies.

Effect of Particle Size on Compactibility of Water-atomized Pure Iron Powder (수분사법으로 제조된 순철분말의 성형성에 미치는 분말크기의 영향)

  • Lee, Dong-Jun;Yoon, Eun-Yoo;Kim, Ha-Neul;Kang, Hee-Soo;Lee, Eon-Sik;Kim, Hyoung-Seop
    • Journal of Powder Materials
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    • v.18 no.3
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    • pp.221-225
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    • 2011
  • In the current study, the effects of particle size on compaction behavior of water-atomized pure iron powders are investigated. The iron powders are assorted into three groups depending on the particle size; 20-45 ${\mu}M$, 75-106 ${\mu}M$, and 150-180 ${\mu}M$ for the compaction experiments. The powder compaction procedures are processed with pressure of 200, 400, 600, and 800 MPa in a cylindrical die. After the compaction stage, the group having 150-180 ${\mu}M$ of particle size distribution shows the best densification behavior and reaches the highest green density. The reason for these results can be explained by the largest average grain size in the largest particle group, due to the low plastic deformation resistance in large grain sized materials.

NOVEL TECHNIQUE TO PRODUCE HYBRID P/M COMPONENTS USING DISSIMILAR FERROUS ALLOYS

  • MIN CHUL OH;HYUNJOO SEOK;YEONGCHEOL JO;BYUNGMIN AHN
    • Archives of Metallurgy and Materials
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    • v.64 no.2
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    • pp.613-616
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    • 2019
  • The objective of the present research is to develop the novel multi-compaction technology to produce hybrid structure in powder metallurgy (P/M) components using dissimilar Fe-based alloys. Two distinct powder alloys with different compositions were are used in this study: Fe-Cr-Mo-C pre-alloyed powder for high strength and Fe-Cu-C mixed powder for enhanced machinability and lower material cost. Initially, Fe-Cu-C was pre-compacted using a bar-shaped die with lower compaction pressure. The green compact of Fe-Cu-C alloy was inserted into a die residing a half of the die, and another half of the die was filled with the Fe-Cr-Mo-C powder. Then they subsequently underwent re-compaction with higher pressure. The final compact was sintered at 1120℃ for 60 min. In order to determine the mechanical behavior, transverse rupture strength (TRS) and Vickers hardness of sintered materials were measured and correlated with density variations. The microstructure was characterized using optical microscope and scanning electron microscope to investigate the interfacial characteristics between dissimilar P/M alloys.

Settlement Behavior of Foundation Rubble-mound by Vibro-Compaction (진동다짐에 의한 기초사석의 침하거동)

  • Yoo, Kun-Sun
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.31 no.4C
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    • pp.127-136
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    • 2011
  • The settlement of a compaction plate resting on the surface of rubble-mound and subjected to a vibrating vertical load can be characterized by a transient amplitude and a plastic settlement. As long as the maximum imposed load does not exceed the bearing capacity of the rubble-mound, plastic settlement will approach an ultimate value and essentially steady-state vibration will ensue. For the settlement behavior by vibro-compaction, most laboratory experiments were conducted on laterally confined samples with loads over the full surface area or on samples placed on a vibrating table. In the field, the loads cover only a small fraction of the surface area. In this study, crushed stones are loaded with the same as field condition. According to the vibro-compaction experiments on crushed stone, it was found that approximately 90% of total settlement occur within 2 minutes and plastic settlement increases with increasing cyclic stress levels including static and dynamic stress. A compaction equation on which the number of load cycles, amplitude of plate, settlement, width of plate, and cyclic stress are related each other is proposed.

Preparation of Warm Compacted NbC Reinforced Iron-based Composite and its Tribological Behavior

  • Xiao, Zhiyu;Ngai, Tungwai Leo;Wen, Liping;Li, Yuanyuan
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.851-852
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    • 2006
  • The introduction of ceramic particulate into metallic powder will unavoidably lower the compressibility and formability of the mixed powder. In this study, warm compaction, which is a simple and low cost technique to produce high density PM parts, was introduced in preparing composite. The aim of this paper is to prepare the warm compacted NbC particulate reinforced Fe-based composite, then study its tribological behavior and application in the valve-guide cup. A 15 wt.% NbC reinforced iron-based composite was prepared. It possesses a relative density of 98%, a tensile strength of 515 MPa, a hardness of HRC 58 and a remarkable tribological behavior.

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A Estimation Method of Settlement for Granular Compaction Pile (조립토 다짐말뚝의 침하량 산정기법)

  • Kim, Hong-Taek;Hwang, Jung-Soon;Park, Jun-Yong;Yoon, Chang-Jin
    • Proceedings of the Korean Geotechical Society Conference
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    • 2005.03a
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    • pp.286-293
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    • 2005
  • In soft ground the settlement criterion usually governs. Therefore, it is very important not only reasonable assessment of the allowable bearing capacity of the soil but also reasonable assessment of settlement. In the previous studies by many other researchers, load concentration ratio and settlement reduction factor are usually proposed for estimating the settlement of granular compaction piles. In the previous studies, the reinforced ground with granular compaction piles is simplified as composite ground and the analysis is performed with in the basis of this assumption. However, the lateral deformation of granular compaction pile could not be considered and only the relative vertical strength between pile and soils could be considered in the analysis. In this study, a method adapting the Tresca failure criterion is proposed for calculating settlement of granular compaction pile. Proposed method can be considered the strength of pile material, pile diameter, installing distance of pile and the deformation behavior of vertical and horizontal directions of pile. In the presented study, large-scale field load test is performed and the results are described. Also, predictions of settlements from the proposed method are compared with the results of the load test. In addition, a series of parametric study is performed and the design parameters are analyzed.

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