• Journal of the Korean Crystal Growth and Crystal Technology
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• v.23 no.4
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• pp.201-206
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• 2013

The coal bottom ash and reject ash discharged from a coal-fired power plant are difficult to recycle so most of them are mainly landfill-disposed. In this study, the artificial aggregate were produced using reject ash, bottom ash and dredged soil emitted from the coal-fired power plant in Korea and the effect of experimental factors on the bloating behavior and the properties of the aggregates were analyzed. In particular, a lot of unburned carbon in the reject ash was removed by calcination and the activated carbon was added to batch powders then the dependence of those process upon bloating properties of artificial aggregate were investigated. For this purpose, the specific gravity and water absorption values of artificial aggregates were investigated in conjunction with microstructural observations. This study could contribute to increase the recycling rate of the reject ash.

• Journal of the Korea Institute of Building Construction
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• v.21 no.2
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• pp.141-148
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• 2021

In this study, the characteristics of the cement mortar replaced with fly ash and ground granulated blast furnace slag generated during circulating fluidized bed combustion method and pulverized coal combustion process were investigated. As a result of the study, when mixed with circulating fluidized bed combustor fly ash and pulverized coal combustion fly ash, it is advantageous not only in terms of strength development but also in terms of durability. The circulating fluidized bed combustor fly ash contributes to the improvement of initial reactivity, and the pulverized coal combustion fly ash is involved in long-term strength development through pozzolanic reaction. Therefore, it can be seen that the mixed use of circulating fluidized bed combustor fly ash and pulverized coal combustion fly ash acts as a complementary factor for cement mortar substituted with ground granulated blast furnace slag.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2013.11a
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• pp.166-167
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• 2013

Bottom ash, which is discharged through a wet process in a thermal power plant, contains much unburned coal due to quenching and much salt due to seawater. However, dry bottom ash discharged through a dry process contains low unburned coal and salt, and has light -weight due to many pores. Therefore, it is expected that it can be used as lightweight aggregate. This study deals with the basic properties of concrete used dry bottom ash as coarse aggregate. As a results, the concrete having high content of dry bottom ash aggregate showed high slump by using water reducing agent and its air content was within 5±1.5% as designed value, similarly to normal weight concrete. It also showed a lower compressive strength than 100% of crushed stone.

• Journal of the Korean Recycled Construction Resources Institute
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• v.11 no.1
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• pp.16-24
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• 2023

Coal ash generated from thermal power plants using briquettes contains Si, Al, and Fe components. These components are the main components required for the manufacture of cement clinker. In particular, Al and Fe components form the interstitial phase of cement clinker and have an important effect on the sintering of cement clinker. In this study, a large amount of coal ash was applied as a raw material for cement clinker by content, and the mineral formation process of cement clinker to which coal ash was applied was confirmed by sintering temperature. It was confirmed that the intermediate phase was generated in the sintering temperature range of 1050 ~ 1150 ℃ in the cement clinker to which a large amount of coal ash was applied. As the content of coal ash increased, the production amount of the intermediate phase increased. The phase produced by the addition of coal ash is expected to be converted to calcium silicate phase and interstitial phase and disappear above 1350 ℃. The cement clinker applied with a large amount of coal ash at 1450 ℃ formed well-developed minerals equivalent to the standard cement clinker.

• Plant Journal
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• v.18 no.1
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• pp.55-61
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• 2022

In this study, I analyzed the effect of slagging caused by blending bituminous coal and subbituminous coal while maintaining the generator output, combustion conditions, and ventilation conditions for 870MW thermal power plant designed with bituminous coal. Accordingly I proposed an acceptable method of blending coal method. the blending ratio of sub-bituminous coal was adjusted to 10%, 20%, 40%, 60%, 80%, etc. to confirm ultimate analysis, proximate analysis, ash fusion temperature change, slagging indices, etc. Proper blending coal conditions are blending with sub-bituminous coal at 40% or less, ratio of base component to acid component(B/A) is 0.4 or less or 1 or more, total alkali(TA) is 3.5 or less, fusion slagging index(Rfs) is 1,345℃ or more, and ash content is 13% or less in ultimate analysis, the ash content in proximate analysis is 15% or less, and the initial deformation temperature(IDT) should be at least 1,200℃ or more

• Journal of Mechanical Science and Technology
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• v.15 no.5
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• pp.630-638
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• 2001

The electrical resistivity of sinter dusts generated from the steel industry and coal fly ash from the coal power plant has been investigated using the high voltage conductivity cell based on JIS B 9915 as a function of temperature and water content. Dust characterization such as the chemical composition, size distribution, atomic concentration, and surface structure has been conducted. Major constituents of sinter dusts were Fe$_2$O$_3$(40∼74.5%), CaO (6.4∼8.2%), SiO$_2$(4.1∼6.0%), and unburned carbon (7.0∼14.7%), while the coal fly ash consisted of mainly SiO$_2$(51.4%), Al$_2$O$_3$(24.1%), and Fe$_2$O$_3$(10.5%). Size distributions of the sinter dusts were bi-modal in shape and the mass median diameters (MMD) were in the range of 24.7∼137㎛, whereas the coal fly ash also displayed bi-modal distribution and the MMD of the coal fly ash was 35.71㎛. Factors affecting resistivity of dusts were chemical composition, moisture content, particle size, gas temperature, and surface structure of dust. The resistivity of sinter dusts was so high as 10(sup)15 ohm$.$cm at 150$\^{C}$ that sinter dust would not precipitate well. The resistivity of the coal fly ash was measured 1012 ohm$.$cm at about 150$\^{C}$. Increased water contents of the ambient air lowered the dust resistivity because current conduction was more activated for absorption of water vapor on the surface layer of the dust.

• Resources Recycling
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• v.19 no.3
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• pp.16-23
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• 2010

Coal briquette use has dramatically increased because of high oil prices. Hence, it is necessary to develop an environment-friendly recycling technique of the coal briquette ash. The coal briquette ash contains a large amount of an unburned carbon content and a mullite with high thermal property, so it is considered to be used as raw materials of sintered eco-brick. This study aimed to investigate on how the unburned carbon affects properties of the sintered eco-brick. The eco-brick was mixed with the ratio of 50 wt% coal briquette ash having the unburned carbon 10.5 wt% and 50 wt% cullet, then being sintered at $950^{\circ}C$, which of the compressive strength was in line with the first class of the sintered clay brick standard(KS L 4201). In particular, the compressive strength of the sintered eco-brick was equal to the first class of the KS L 4201 despite the increase of mixing ratio for coal briquette ash with 1.0 wt% unburned carbon to 70 wt%.

• Journal of the Korea Concrete Institute
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• v.15 no.5
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• pp.670-678
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• 2003

Recently, since industrial waste and life waste leaped into a pollution source, the building material used now a days is striking the limit. The purpose of this paper is to investigate an application of recycled coal ash using non-sintering method in the construction field. Accordingly, compressive strength, elastic modulus and drying shrinkage were experimentally studied for hardened coal ash using the non-sintering method. Also, Lineweaver and Burk method were applied to the regression analysis of drying shrinkage for the proposal equation. Elastic modulus, compressive strength of material become the basis properties of structural design. And these properties by age for hardened coal ash are important because of change by pozzolan reaction. This hardened coal ash is weak for tensile stress like that of concrete. And drying shrinkage is very important factor to make huge tensile force in early age. In the results, although some differences were shown when comparing coal ash with mortar or concrete, the application as a building material turned out to be possible if further researches were carried out. And the shrinkage characteristic of hardened coal-ash reveals to be similar to that of moderate heat cement.

• KSCE Journal of Civil and Environmental Engineering Research
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• v.12 no.1
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• pp.177-186
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• 1992

In this study, the proper mixing ratio of fly ash to bottom ash is evaluated and bearing capacity of this mixed ash is examined for use of highway embankment and subgrade materials in large quantities. Independently of the mixing ratio of fly ash to bottom ash or the method of compaction test, maximum dry density ${\gamma}_{dmax}$ and CBR value of anthracite mixed coal ash is greater than that of bituminous mixed coal ash. The mixed ashes to contain more fly ash than that of which the ratio of fly ash to bottom ash is 8 : 2, are slaked readily when the water contents of compaction are greater than optimum moisture content O.M.C. The proper mixing ratios of fly ash to bottom ash are about 5 : 5 to 6 : 4. Coal ashes mixed with these ratios exhibit proper physical and geotechnical properties for use of highway embankment and subgrade materials, and enable coal ashes to be used in large quantities.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2015.11a
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• pp.101-102
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• 2015

Significant amount of bottom ash has been stored in the pond site of Hadong coal power plant located at southeast region of Korea. In order to address strong environmental regulation that is going to be enforced in the near future, it is necessary to consume waste bottom ash stored in the pond site in a sustainable manner. In this research, the chemical and mineral characteristics of various sized bottom ash samples from Hadong coal power plant were analyzed using XRF, XRD, and particle size analyzer. According to the experimental results, the chemical compositions of bottom ash was slightly changed in terms of Al and Fe content. As the size of the bottom ash increased, cristobalite was observed as a result of crystallization. The mineralogical composition and its size distribution of powder type bottom ash indicated that significant amount of fly ash is included together with small sized bottom ash.