• Title/Summary/Keyword: cement production

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Strength Characteristic according to the Curing Method of the Ternary System Inorganic Binder (3성분계 무기결합재의 양생방법에 따른 강도특성)

  • Lee, Jin-Woo;Lee, Yun-Seong;Lee, Sang-Soo;Song, Ha-Young
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2013.05a
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    • pp.33-34
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    • 2013
  • Recently, as the policy of state that it is the low carbon green growth is promoted, the effort for reducing the CO2 gas generation ejected from the construction industry in the cement production is continued. That is, the method using the mineral admixtures including the silica fume and red mud, silica fume and etc. it is the industrial byproduct with the method solving the exhaustion problem of the environmental contamination settlement and natural resources, the great quantity as the cement substitute material is examined. Accordingly, in this research, the strength characteristic of the curing body differentiating the curing method of the ternary system inorganic binder using the blast furnace slag and red mud, silica fume and etc. as the cement substitute material tried to be examined.

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An investigation of water magnetization and its influence on some concrete specificities like fluidity and compressive strength

  • Khorshidi, N.;Ansari, M.;Bayat, M.
    • Computers and Concrete
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    • v.13 no.5
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    • pp.649-657
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    • 2014
  • In this paper, effects of magnetic water on different properties of cement paste including fluidity, compressive strength, time of setting and etc, has been studied in concrete laboratory of Sahand University of Technology. For production of magnetic water, three devices including an AFM called device(made in UAE), a device marked AC(made in Germany) and finally a device was designed and made in Concrete Laboratory of Sahand University of Technology) have been used. The results show that, intensity and direction of magnetic field, velocity and time of water passing through magnetic device, and amount and type of Colloidal particles have direct effects on properties of magnetic water and using such a water in making cement paste, increases its fluidity and compressive strength up to 10%.

Performance investigation of palm kernel shell ash in high strength concrete production

  • Mosaberpanah, Mohammad A.;Amran, Y.H. Mugahed;Akoush, Abdulrahman
    • Computers and Concrete
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    • v.26 no.6
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    • pp.577-585
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    • 2020
  • By the increasing amount of waste materials, it eventually dumped into the environment and covering a larger area of the landfill which cause several environmental pollution problems. The utilization of Palm Kernal Shell Ash (PKSA) in concrete might bring a great benefit in addressing both environmental and economic issues. This article investigates the effect of PKSA as a partial cement replacement of High Strength Concrete (HSC). Several concrete mixtures were prepared with different PKSA of 0%, 10%, 20%, and 30% replaced by the cement mass. This procedure was replicated twice for the two different target mean strengths of 40 MPa and 50 MPa. The mixtures were prepared to test different fresh and hardened properties of HSC including slump test, the compressive strength of 3, 7, 14, 28, and 90 days, flexural strength of 28-days, drying shrinkage, density measurement, and sorptivity. It was observed 10% PKSA replacement as optimum percentage which reduced the drying shrinkage, sorptivity, and density and improved the late-age compressive strength of concrete.

Investigation towards strength properties of ternary blended concrete

  • Imam, Ashhad;Moeeni, Shahzad Asghar;Srivastava, Vikas;Sharma, Keshav K
    • Advances in concrete construction
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    • v.11 no.3
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    • pp.207-217
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    • 2021
  • This study relates to a production of Quaternary Cement Concrete (QCC) prepared by using Micro Silica (MS), Marble Dust (MD) and Rice Husk Ash (RHA), followed by an investigation towards fresh and hardened properties of blended concrete. A total of 39 mixes were cast by incorporating different percentages of MS (6%, 7% and 8%), MD (5%, 10% and 15%) and RHA (5%, 10%, 15% and 20%) as partial replacement of Ordinary Portland Cement. The workability of fresh concrete was maintained in the range of 100±25 mm by adding 0.7% of Super Plasticizer in the mix. Optimum mechanical strength was observed at combination of 8% MS+5% MD+10% RHA. Marble dust replacement from 10 to 15% and Rice husk ash replacements from 15 to 20% depicted a substantial reduction in compressive strength at all ages. Durability parameter with respect to water absorption at 28 days shows an increasing trend as the percentage of blending increases.

An Experimental Study on the Mechanical Behavior of Concrete Using Non-Sintered Cement (비소성 시멘트 콘크리트의 역학적 거동에 대한 실험 연구)

  • Yoo, Sung-Won;Min, Gyeong-Oan
    • Journal of the Korea Institute of Building Construction
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    • v.12 no.1
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    • pp.115-121
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    • 2012
  • If cement could be manufactured with industrial byproducts such as granulated blast furnace slag, phosphogypsum, and waste lime rather than clinker, there would be many advantages, including the maximization of the use of these industrial byproducts for high value-added resources, the conservation of natural resources and energy by omitting the use of clinker, the minimization of environmental pollution problems caused by $CO_2$ discharge, and the reduction of the production cost. For this reason, in this study, mechanical behavior tests of non-sintered cement concrete were performed, and elasticity modulus and stress-strain relationship of non-sintered cement concrete were proposed. Nine test members were manufactured and tested according to reinforcement ratio and concrete compressive strength. According to the test results, there was no difference between general cement concrete and non-sintered cement concrete in terms of flexure and shear behavior.

Study of Non Sintered Cement Mortar Using Nanoslag and Alkali Activator (나노슬래그와 알칼리 자극제를 활용한 비소성 시멘트 모르타르에 관한 연구)

  • Jeong, Sung-Wook;Lim, Nam-Gi
    • Journal of the Korea Institute of Building Construction
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    • v.10 no.6
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    • pp.61-66
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    • 2010
  • As global warming has had harmful effects on the environment, the construction industry has made efforts to reduce the amount of $CO_2$ generated in the process of cement production. There is an urgent need for an alternative material that can replace cement. To improve the initial strength and economical efficiency pointed out as problems, this research was conducted for Blast Furnace Slag (BFS), an industrial byproduct. Non-sintering cement (NSC) was used by minimizing the amount of high-priced alkali activators. By using Nano-technology, fineness has been maximized, to enhance the initial strength of BFS. This research is based on non-sintered cement replaced by nano-slag using alkali activators, and the fundamental properties and quality of the non-sintered cement were investigated. A variety of activators were used, up to 10 percent of the slag weight. This research aims to present fundamental data through a comparative analysis of flexural strength, compressive strength, time of setting, diabetic temperature, and rising heat.

Current Status of Waste Heat Recovery System in Cement Industry (시멘트 산업 폐열 회수 현황)

  • Young-Jin Kim;Jun-Hyung Seo;Yang-Soo Kim;Seok-Je Kwon;Kye-Hong Cho;Jin-Sang Cho
    • Resources Recycling
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    • v.31 no.6
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    • pp.3-17
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    • 2022
  • The cement industry, which is an energy-intensive and high carbon dioxide emission industry, requires strategy for carbon neutrality and sustainable development. Most domestic cement companies are generating electricity by waste heat recovery system to improve energy efficiency during cement processes; however, few studies exist on recycling of energy related to this. Certain countries with high cement production researched on modifying the conventional waste heat recovery system to maximize waste heat recovery using various methods such as applying the Rankine cycle depending on the temperature, comparing working fluids, applying two or more Rankine cycles, and combining with other industries. In this study, we reviewed the research direction for energy efficiency improvement by summarizing waste heat recovery and utilization methods in the domestic and overseas cement industries.

A Study on Application of Desulfurization Technology in Cement Production Process (시멘트 생산 공정 내 탈황기술 적용 가능성 연구)

  • Youmin Lee;Chae-wook Lim;Teawoo Lee;Hyung-Suhk Suh;Jun-Ho Kil
    • Resources Recycling
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    • v.33 no.2
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    • pp.3-15
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    • 2024
  • Environmental awareness is rising worldwide. however, cement manufacturing facilities use recycled resources to improve raw material and fuel substitution rates, contributing to environmental issues such as waste disposal. The emission of sulfur oxides (SOx), an air pollutant, has been regulated by limestone as raw material in cement manufacturing. However, the impact of increasing use of recycled resources on future facility processes and environmental changes is unclear. Therefore, the cement manufacturing facilities require desulfurization-related technologies and research. In this study, we investigated the applicability of desulfurization technology to cement manufacturing facilities and demonstrated various approaches to applying this technology using byproducts generated in cement manufacturing.

An Experimental Study of the Recycled Cement Manufacturing Method for Improving the Material Quality (재생시멘트의 품질향상을 위한 제조방법에 관한 연구)

  • Oh, Sang-Gyun
    • Journal of the Korea Institute of Building Construction
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    • v.4 no.2
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    • pp.143-149
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    • 2004
  • The recycle of domestic waste concrete is, however, still in an early stage, and it has been only partially being used for the road fillers. As a counter-plan of activating recycled concrete, we have confirmed the hydration possibility of the waste concrete powder from the experiment on recycling the aggregate powder since 2000. Though that study, we have known that the strength is increasing when the baking time is longer, and baking temperature maintain in $700^{\circ}C$. Also, the quality is lowered because of the fine aggregate powder which has a bad influence on flowability & compression strength by adhesion of mortar on the aggregate face. Therefore, mortar and interfacial separation of aggregate are large in proper quality for concrete recycling is expected that affect. The purpose of this study is to investigate effective aggregate separation and to determine the most suitable production method controlling the duration of baking time for recycled cement from the compressive strength, X-ray diffraction and ingredient analysis test.

Portland cement structure and its major oxides and fineness

  • Nosrati, A.;Zandi, Y.;Shariati, M.;Khademi, K.;Aliabad, M. Darvishnezhad;Marto, A.;Mu'azu, M.A.;Ghanbari, E.;Mahdizadeh, M.B.;Shariati, A.;Khorami, M.
    • Smart Structures and Systems
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    • v.22 no.4
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    • pp.425-432
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    • 2018
  • Predicting the compressive strength of concrete has been considered as the initial phase across the cement production processing. The current study has focused on the integration of the concrete compressive strength in 28 days with the mix of the major oxides and fine aggregates as an experimental formula through the use of two types of Portland cement resulting the compressive strength of the concrete highly dependent on time.