• Title/Summary/Keyword: brake equipment

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Research on Development of Dynamo based Vehicle Brake force Inspection Equipment (다이나모 기반의 차량 제동력 검사장비 개발 연구)

  • Lim, Jinwoo;Lee, Kwang-Hee;Kim, John;Lee, Chul-Hee
    • Journal of Auto-vehicle Safety Association
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    • v.9 no.4
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    • pp.20-25
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    • 2017
  • Dynamo based vehicle inspection device is end of line device for automobile industry. The device is utilized as implementing vehicle functionality inspection such as brake force, cruise control, kick-down acceleration, CAN inspection. As dynamo based inspection device is broadly adopted in automobile industry, the dynamic study is required to verify the vehicle test equipment reliability. This research recommends appropriate dynamic brake force inspection procedure and theoretical background for developed equipment. Dynamic characteristic of brake force implementation to roller is simplified. With simplified characteristics, the indirect brake force measurement strategy is developed and adopted. Comparison of each brake force result, the appropriate brake force inspection criterion is given.

The Design of Hydraulic Brake Control System used on Blending Brake Function (혼합제동기능을 이용한 유압제동 제어시스템 설계)

  • Lee, Woo-Dong
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.62 no.12
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    • pp.1809-1812
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    • 2013
  • The bogie of monorail vehicles applies rubber wheel system not steel wheel system. In addition, The structure of the bogie is very complicated because vehicle operates on the elevated road and vehicle drives with wrapping the guide way. When the monorail vehicle applies air brake system, lower device of vehicle may be complex and some devices may be limited. On the other hand, hydraulic brake equipment is compact and not weighing. Braking force is also outstanding compared with air brake so the hydraulic brake equipment is suitable for monorail vehicle. Also urban transit system such as monorail, applies mixed system both friction brake and electric brake in order to save electric energy. But application case of hydraulic brake in the country is very rare because hydraulic brake have difficulty in satisfaction of control requirement and maintenance. Therefore, this study suggests ways to design hydraulic brake system with blending brake for monorail vehicle and applies the ways to future monorail.

A Study on Application of Hydraulic Brake System (전동차 제동기의 유압화에 관한 연구)

  • Lee, Han-Min;Kim, Gil-Dong;Oh, Seh-Chan;Park, Sung-Hwan
    • Proceedings of the KIEE Conference
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    • 2008.04c
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    • pp.169-171
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    • 2008
  • The brake systems of the rolling stocks are generally consisted of electrical and mechanical brake systems. Because of its inherent structure of the each brake system, the electrical brake system is mainly used at the high speed range while the mechanical brake system is used at the relatively lower speed range. It is desirable for the rolling stocks to apply the entire electrical brake system. However, since the brake force from electric brake system is not enough to stop the rolling stock within the legal stop distance. Therefore, the mechanical brake system is indispensable to rolling stocks. In general, the vast majority of the world trains are equipped with mechanical braking systems which use compressed air as the force to push block on to wheels or pads on to discs. These mechanical systems are known as air brake or pneumatic brakes. For the air brake system, basically huge scale air compressor is equipped and the long pipe line is complexively connected. Since mass of these air brake components, it is difficult to be a light weight equipment and the long pipe line raise the maintenance problem. In order to overcome these problems of air brake system, the hydraulic brake system is proposed in this research. The hydraulic brake system makes the whole weight of brake equipment be light and large braking force can be applied. Therefore, in this research, the validity and advantages of applying the hydraulic brake system are reviewed.

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A Study on Pressure Control Method of Train Brake System (철도차량 제동기의 압력제어에 관한 연구)

  • Lee, Han-Min;Kim, Gil-Dong;Park, Sung-Hwan
    • Proceedings of the KSR Conference
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    • 2008.06a
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    • pp.1909-1915
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    • 2008
  • The brake systems of the rolling stocks are generally consisted of electrical and mechanical brake systems. Because of its inherent structure of the each brake system, the electrical brake system is mainly used at the high speed range while the mechanical brake system is used at the relatively lower speed range. It is desirable for the rolling stocks to apply the entire electrical brake system. However, since the brake force from electric brake system is not enough to stop the rolling stock within the legal stop distance. Therefore, the mechanical brake system is indispensable to rolling stocks. In general, the vast majority of the world trains are equipped with mechanical braking systems which use compressed air as the force to push block on to wheels or pads on to discs. These mechanical systems are known as air brake or pneumatic brakes. For the air brake system, basically huge scale air compressor is equipped and the long pipe line is complexively connected. Since mass of these air brake components, it is difficult to be a light weight equipment and the long pipe line raise the maintenance problem. In order to overcome these problems of air brake system, the hydraulic brake system is proposed in this research. The hydraulic brake system makes the whole weight of brake equipment be light and large braking force can be applied. Therefore, in this research, the validity and advantages of applying the hydraulic brake system are reviewed.

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Tribological Characteristics of Brake Disc for Train (철도차량용 제동 디스크의 트라이볼로지 특성 연구)

  • Kim, Sang-Ho;Lee, Hi-Sung
    • Tribology and Lubricants
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    • v.23 no.1
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    • pp.19-28
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    • 2007
  • Mechanical Brake system is inevitable equipment for stability of train and speed of the train. Especially brake disk and brake pads are core parts of mechanical brake system. It was investigated with tribological characteristics of brake discs for train by using lab-scale dynamometer. Gray cast iron disk was most attacked with sintered brake pad. Alloyed steel disk and NCM cast iron disk had suitable friction coefficient, high stability and low disk attack to the sintered brake pad. But at the view of economy, low alloyed cast iron will be most suitable choice.

The Development for Blending Brake System of Electrical Multiple Unit used by Electric Brake (전기제동을 이용한 전동차의 혼합제동장치의 개발방향)

  • Lee, Woo-Dong
    • Proceedings of the KIEE Conference
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    • 2008.04c
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    • pp.155-157
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    • 2008
  • An electric multiple unit(EMU) consists of car body, bogie and brake equipment which is directly related to safety and performance of the motorcar. The blending brake mixed an electric brake and a friction brake is to reduce the energy by applying the restoration energy caused when the motorcar is stopped to car lines and to curtail the maintenance cost by saving the friction brake use. We have developed the advanced EMU since 2004, based on the experiences on the standard EMU in 1999, and we develop the installation which minimizes the use rate of the friction air brake by maximizing the electric brake use in the existing blending brake. We could accomplish the goal by improving the motorcar's Performance and solving the restoration energy's deficit by the friction brake. Actually, when it comes to the test results of standard EMU, except the service brake, in most conditions, we use electric brake to meet the requirements of the necessary brake power, exclusive when the motorcar leaves and stops. Therefore, in this paper, we consider the design concept of motorcar's blending brakes and suggest the way to develop the blending brake using the electric brake maximumly, which is caused by adequately controling the electric brake and the restoration brake.

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Analysis of Performance for Exercise Load Adjustable Circular Eddy Current Load Brake system (운동 부하 조절이 가능한 원형 맴돌이전류 부하 제동장치의 성능 분석)

  • Na, G.S.;Lee, E.H.
    • Journal of rehabilitation welfare engineering & assistive technology
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    • v.9 no.3
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    • pp.231-236
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    • 2015
  • In this study, we propose a non-contact circular eddy current load brake using permanent magnet that can be applied to the rehabilitation exercise equipment. The circular eddy current load brake is manufactured and is evaluated for performance. This has the torque value of 49% compared to a "ㄷ" type eddy current load brake having a fixed load. And we confirmed that load is regulated due to the conductivity and air gap. Proposed load brake is adjustable according to the user's condition and can be applied to the equipment having advantages such as miniaturization and cost reduction.

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Development of Performance Test Equipment for Easy-Hill Assist Valve (EHA 밸브 성능시험 장치 개발)

  • Jung, G.H.
    • Journal of Drive and Control
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    • v.11 no.4
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    • pp.61-67
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    • 2014
  • When a manual transmission equipped car stops on an incline where the nose of the car is higher than the rear, hill-start control or hill-holder could prevent the vehicle from rolling backward as the car moves forward. The easy-hill assist valve consists of a check valve and a needle type ON/OFF solenoid valve connected in parallel; it is a hydraulic actuator that can maintain brake pressure using an electrical signal from the ECU. As the EHA valve is a safety-related component of the brake system, high reliability as well as superior dynamic performance is required for it to be applied in commercial vehicles. This paper presents the design of the EHA valve as a piece of equipment that can simulate the brake actuation pressure with a pressurizing piston. Following specific test standards, the experimental results validate the implemented functions of the test equipment, proving the test stand to be effective for the performance and endurance of the EHA valve.

A Study of Brake Force Detection Characteristics for Field Operation of ISO Brake Tester (ISO 제동시험기 실증운영을 통한 제동력 검출 특성에 관한 연구)

  • KWON, Kenan;GU, Youngjin;BAE, Jinmin
    • Journal of Auto-vehicle Safety Association
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    • v.10 no.4
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    • pp.13-24
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    • 2018
  • According to DEKRA (a Germany Certification and Inspection Agency)'s accident rate analysis by vehicle defect factor, as a result of analysis of the causes of accidents by flaws, it was found that braking devices accounted for 41%. Defects in the braking system are closely related to the accident, so it is very important to find faulty brking systems to ensure safety. The EU and USA uses ISO brake tester and the Korea is brake teater is first introduse in Japan for vehicle inspection and maintanance. KOTSA introduce the ISO brake tester in order to promote the advanced standardization of the inspection equipment and inspection tecnology, and examined the detection characteristics and applied it to the improvement direction of the brake tester to secure the driving safety.

Design for Yaw Brake System in Wind Turbine (풍력발전기 요 브레이크 시스템의 설계)

  • Park, Jin-Hwan;Park, Sang-Shin;Yoon, Yong-Ik;Yoo, Chang-Hee;Hwang, Jung-Gyu
    • Tribology and Lubricants
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    • v.27 no.4
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    • pp.204-208
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    • 2011
  • Yaw brakes are used in wind turbines to control the orientation of blades to be perpendicular to the wind. These devices are very important machine elements because they are closely related to the overall efficiency of wind turbines. One unit of yaw brakes is composed of a friction pad and a caliper. In this study, a tangential force between the friction pad and the disk is calculated when the brake is acting in 750 kW wind turbine. Then, stress distribution and the deformation of the caliper are calculated using a finite element analysis. An experimental equipment is also developed to verify the exactness of calculated results. The analytical and experimental results are presented and discussed.