• Title/Summary/Keyword: boiler scale

Search Result 106, Processing Time 0.025 seconds

A Study on Characteristics of HRSG Boiler Inner Tube Scale (HRSG 보일러 튜브 내면 스케일의 특성연구)

  • Lee, Seung-Min;MIN, Byung-Yeon;JEONG, Nyeon-Ho
    • Corrosion Science and Technology
    • /
    • v.11 no.3
    • /
    • pp.82-88
    • /
    • 2012
  • The thickness and chemical composition of oxides on heat recovery steam generator tubes of combined cycle power plant were examined in order to evaluate the corrosion of the tubes. Tubes were removed from the plant after actual operations for 21,482, 42,552 and 56,123 hours respectively. Thickness and growth rate of the oxide scale on reheater inner tube (SA213-T22) were very high compared to those other tubes. The oxide scale was about $250{\mu}m$ thick and uniform. The components of the scale were iron oxides. The oxide scale was mixed oxides consisting of magnetite$(Fe_3O_4)$ and hematite$(Fe_2O_3)$. The oxide on inner tube was removed using many kinds of chemicals and it was found that chelating agents were dissolved faster than other chemicals.

Application of a Large Scale Heat Pipe System to Preheating the Fuel Gas of Low Heating Value (분리형 히트파이프의 저발열량 연료가스 예열시스템에 대한 적용연구)

  • Park, Heung Soo;Riu, Kap Jong;Lee, Jin Ho;Lee, Yong Kuk
    • Transactions of the Korean Society of Mechanical Engineers B
    • /
    • v.23 no.9
    • /
    • pp.1085-1097
    • /
    • 1999
  • A separate heat pipe system capacity of 3,700kW has been developed and applied to preheating the blast furnace gas for recovery of the waste heat from boiler. The system is designed to preheat the blast furnace gas up to $126^{\circ}C$ by using tho boiler exhaust gas of which temperature is $180^{\circ}C{\sim}220^{\circ}C$. The arrangement of the fin tubes as well as the shape of the fin has been carefully determined to minimize the fouling problems. The heat pipe system was found to be stable in circulation of the working fluid and the range of the temperature variation of the preheated blast furnace gas was within $10^{\circ}C$. It was proved through a long-term test that the selected tube arrangement and the shape of the fins are proper to prevent the fouling problems and that the pay-back period of the system Is within one year.

Development of Mobile Robot Systems for Automatic Diagnosis of Boiler Tubes in Fossil Power Plants and Large Size Pipelines (화력발전소 보일러 튜브 및 대형 유체수송관 자동 진단을 위한 이동로봇 시스템 개발)

  • Park, Sang-Deok;Jeong, Hee-Don;Lim, Zhong-Soo
    • Journal of the Korean Society for Nondestructive Testing
    • /
    • v.22 no.3
    • /
    • pp.254-260
    • /
    • 2002
  • In this study, two types of mobile robotic systems using NDT (Non-destructive testing) method are developed for automatic diagnosis of the boiler tubes and large size pipelines. The developed mobile robots crawl the outer surface of the tubes or pipelines and detect in-pipe defects such as pinholes, cracks and thickness reduction by corrosion and/or erosion using EMAT (Electro-magnetic Acoustic Transducer). Automation of fault detection by means of mobile robotic systems for these large-scale structures helps to prevent significant troubles without danger of human beings under harmful environment.

Online Burning Material Pile Detection on Color Clustering and Quaternion based Edge Detection in Boiler

  • Wang, Weixing;Liu, Sheng
    • KSII Transactions on Internet and Information Systems (TIIS)
    • /
    • v.9 no.1
    • /
    • pp.190-207
    • /
    • 2015
  • In the combustion engineering, to decrease pollution and increase production efficiency, and to optimally keep solid burning material amount constant in a burner online, it needs a smart method to detect the amount variation of the burning materials in a high temperature environment. This paper presents an online machine vision system for automatically measuring and detecting the burning material amount inside a burner or a boiler. In the camera-protecting box of the system, a sub-system for cooling is constructed by using the cooling water circulation techqique. In addition, the key and intelligent step in the system is to detect the pile profile of the variable burning material, and the algorithm for the pile profile tracing was studied based on the combination of the gey level (color) discontinuity and similarity based image segmentation methods, the discontinuity based sub-algorithm is made on the quaternion convolution, and the similarity based sub-algorithm is designed according to the region growing with multi-scale clustering. The results of the two sub-algoritms are fused to delineate the final pile profile, and the algorithm has been tested and applied in different industrial burners and boilers. The experiements show that the proposed algorithm works satisfactorily.

A Study on Thermal Power Plant Drum Boiler-Turbine System Modeling (화력 발전용 드럼 보일러-터빈 시스템의 모델링에 관한 연구)

  • Kim, Woo-Hun;Moon, Un-Chul
    • Proceedings of the KIEE Conference
    • /
    • 2011.07a
    • /
    • pp.1804-1805
    • /
    • 2011
  • In recent year there has been an increasing interest in the dynamic simulation of complex systems. This study uses a large-scale forty-seventh order fossil fuel power plant. Twenty-three state variables are associated with the physical processes and twenty-four state variables associated with the control system. The plant model is expected to predict all dominant effects in a steady and transient state. In this study, the power plant model is reorganized into four subsystems, each with its controller, and the four connected to each other through a manager, which is a fifth part to the system. The four parts of the unit are the boiler system, steam turbine system, condenser system, and feedwater system.

  • PDF

Incineration of Waste Water Sludge and Coal In a Circulating Fluidized Bed Combustor (순환유동층에서 폐수슬러지와 석탄의 혼소 특성)

  • Bae, Dal-Hee;Shun, Do-Won;Park, Jae-Hyeon;Ryu, Ho-Jung;Park, Do-Hyun
    • 한국연소학회:학술대회논문집
    • /
    • 2004.06a
    • /
    • pp.165-172
    • /
    • 2004
  • Co-incineration of coal and wastewater sludge was r;erfonn:rl in a O.lMWth bench scale circulating fluidized bed combustor(CFBC) Sludge was received from a wastewater treatment plant in a dye industrial complex in Busan. Metropolis. Moisture content of received sludge was 80%. Coal and sludge mixture was prepared with weight ratio of 90/10, 85/15 and 80/20. Co-combustion characteristics of the coal and sludge mixture demonstrated stable combustion conditions. Component analysis, incineration characteristics, boiler performance was measured before and after the test and application for commercial 59MWth CFBC boiler. The release of hazardous components such as $SO_2$ and Cl was suppressed by the presence of inherent minerals of Ca, Na, K in coal and sludge mixture. Pre-drying was not essential but it was recommended for the benefits of manageability of sludge.

  • PDF

Measurement of Flow Field in a Domestic Boiler Circulation Pump by PIV (PIV에 의한 가정용보일러용 순환펌프의 내부 유동장 계측)

  • Im, Y.C.;Kim, J.H.;Choi, M.S.;Lee, Y.H.
    • Journal of Power System Engineering
    • /
    • v.3 no.2
    • /
    • pp.13-19
    • /
    • 1999
  • The purpose of the present experimental study is to apply multi-point simultaneous measurement by PIV(Particle Image Velocimetry) to high-speed flow region within a domestic boiler circulation pump. Two different kinds of flow rate($27{\ell}/min,\;19{\ell}/min$)are selected as experimental condition. A volute casing and Impeller made of transparent Polycarbonate were made for the easy access of the illumination laser via fiber optical line and cylinder lens assembly to the measuring region. A CCD camera is syncronized with AOM to acquire clear original particle images. Optimized cross correlation identification to obtain velocity vectors is implemented by direct calculation of correlation coefficients. The instantaneous and time-mean velocity distribution, velocity profile and kinetic energy are represented quantitatively at the full-scale region for the deeper understanding of the unsteady flow characteristics in a commercial circulation pump.

  • PDF

Modelling of Power Plant Fan Pitch Blade Control Actuator (전력설비 대용량 보일러 통풍기 날개각 제어 작동기 모델링)

  • Huh, J.Y.;Son, T.H.
    • Transactions of The Korea Fluid Power Systems Society
    • /
    • v.4 no.2
    • /
    • pp.28-33
    • /
    • 2007
  • In the power plant facility which use soft coal as a power source the fan pitch blade control hydraulic actuator is used to control the inlet and outlet gas to regulate the internal pressure of the furnace and control the frequence. Sometimes malfunctions of this equipment lead to the decline of boiler thermal efficiency and unexpected power plant trip. In order to localize the fan pitch blade control hydraulic actuator specially for the 500MW large scale boiler, Analysis and modelling of the system is carried out mathematically. The responses of the system are examined by using matlab simulation fur the variation of the major parameters in view of reverse engineering. Consequently the validity of the established parameters are examined.

  • PDF

The Failure Analysis of Boiler Tube for High Temperature and High Pressure Service (고온고압용 보일러 튜브의 파손 원인분석)

  • Lee, Jong-Hun;Yu, Wi-Do
    • 연구논문집
    • /
    • s.30
    • /
    • pp.121-128
    • /
    • 2000
  • The failed tube received for this study has been used for approximately 10 year at $330^{\circ}C$ in a steam production boiler tube was fractured in the transversed direction to tube length, and fracture mode was typically intergranulas type without the plastic deformation. The fracture surface was covered by the oxide scale formed from the intermal high pressure steam at high temperature. The microstructure was not nearly thermal-degraded during the service. From this result, we can conclude that the oxide film was proferentialy formed into the grainboundary and this grainboundary oxide film was brittle-fractured by the thermal stress in the longitudinal direction to the tube brittle intergranular fracture mode.

  • PDF

Development of Thermal Power Boiler System Simulator Using Neural Network Algorithm (신경망 알고리즘을 이용한 화력발전 보일러 시스템 시뮬레이터 개발)

  • Lee, Jung Hoon
    • Journal of the Korea Society for Simulation
    • /
    • v.29 no.3
    • /
    • pp.9-18
    • /
    • 2020
  • The development of a large-scale thermal power plant control simulator consists of water/steam systems, air/combustion systems, pulverizer systems and turbine/generator systems. Modeling is possible for all systems except mechanical turbines/generators. Currently, there have been attempts to develop neural network simulators for some systems of a boiler, but the development of simulator for the whole system has never been completed. In particular, autoTuning, one of the key technology developments of all power generation companies, is a technology that can be achieved only when modeling for all systems with high accuracy is completed. The simulation results show accuracy of 95 to 99% or more of the actual boiler system, so if the field PID controller is fitted to this simulator, it will be available for fault diagnosis or auto-tuning.