• Title/Summary/Keyword: automation ship

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AUTOMATIC MULTITORCH WELDING SYSTEM WITH HIGH SPEED

  • Moon, H.S;Kim, J.S.;Jung, M.Y.;Kweon, H.J.;Kim, H.S.;Youn, J.G.
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.320-323
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    • 2002
  • This paper presents a new generation of system for pressure vessel and shipbuilding. Typical pressure vessel and ship building weld joint preparations are either traditional V, butt, fillet grooves or have narrow or semi narrow gap profiles. The fillet and U groove are prevalently used in heavy industries and shipbuilding to melt and join the parts. Since the wall thickness can be up to 6" or greater, welds must be made in many layers, each layer containing several passes. However, the welding time for the conventional processes such as SAW(Submerged Arc Welding) and FCAW(Flux Cored Arc Welding) can be many hours. Although SAW and FCAW are normally a mechanized process, pressure vessel and ship structures welding up to now have usually been controlled by a full time operator. The operator has typically been responsible for positioning each individual weld run, for setting weld process parameters, for maintaining flux and wire levels, for removing slag and so on. The aim of the system is to develop a high speed welding system with multitorch for increasing the production speed on the line and to remove the need for the operator so that the system can run automatically for the complete multi-torch multi-layer weld. To achieve this, a laser vision sensor, a rotating torch and an image processing algorithm have been made. Also, the multitorch welding system can be applicable for the fine grained steel because of the high welding speed and lower heat input compare to a conventional welding process.

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Prediction of Motion State of a Docking Small Planing Ship using Artificial Neural Network

  • Hoang Thien Vu;Thi Thanh Diep Nguyen;Hyeon Kyu Yoon
    • Journal of Navigation and Port Research
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    • v.48 no.2
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    • pp.116-124
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    • 2024
  • Automatic docking of small planing ship is a critical aspect of maritime operations, requiring accurate prediction of motion states to ensure safe and efficient maneuvers. This study investigates the use of Artificial Neural Network (ANN) to predict motion state of a small planing ship to enhance navigation automation in port environments. To achieve this, simulation tests were conducted to control a small planing ship while docking at various heading angles in calm water and in waves. Comprehensive analysis of the ANN-based predictive model was conducted by training and validation using data from various docking situations to improve its ability to accurately capture motion characteristics of a small planing ship. The trained ANN model was used to predict the motion state of the small planning ship based on any initial motion state. Results showed that the small planing ship could dock smoothly in both calm water and waves conditions, confirming the accuracy and reliability of the proposed method for prediction. Moreover, the ANN-based prediction model can adjust the dynamic model of the small planing ship to adapt in real-time and enhance the robustness of an automatic positioning system. This study contributes to the ongoing development of automated navigation systems and facilitates safer and more efficient maritime transport operations.

Plate Forming Automation System of Steel Plates by Line Heating Method(II) (선상가열법에 의한 강판의 곡가공 자동화 시스템(II))

  • Joo-Sung Lee
    • Journal of the Society of Naval Architects of Korea
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    • v.33 no.3
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    • pp.81-93
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    • 1996
  • In this paper reviewed are the past studies on the plate forming and introduced is the computer aided marking data generation system which should precede the automation system for plate forming by line heating method. The developed computer aided marking data generation system has been applied to a real surface which is frequently found in the bow and the stern area of a ship. From its application results, the estimated surface by the present marking data generation system is very close to the given surface and the generated marking data also shows reasonably good agreement with those in the real practice in ship yard at present. shows very good agreement. When the marking data generation system has been complemented through more applications to real surface models, then it can be practically used in the real practice in ship yard.

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A Comparison of Deep Learning Models for IQ Fingerprint Map Based Indoor Positioning in Ship Environments

  • Yootae Shin;Qianfeng Lin;Jooyoung Son
    • KSII Transactions on Internet and Information Systems (TIIS)
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    • v.18 no.4
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    • pp.1122-1140
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    • 2024
  • The importance of indoor positioning has grown in numerous application areas such as emergency response, logistics, and industrial automation. In ships, indoor positioning is also needed to provide services to passengers on board. Due to the complex structure and dynamic nature of ship environments, conventional positioning techniques have limitations in providing accurate positions. Compared to other indoor positioning technologies, Bluetooth 5.1-based indoor positioning technology is highly suitable for ship environments. Bluetooth 5.1 attains centimeter-level positioning accuracy by collecting In-phase and Quadrature (IQ) samples from wireless signals. However, distorted IQ samples can lead to significant errors in the final estimated position. Therefore, we propose an indoor positioning method for ships that utilizes a Deep Neural Network (DNN) combined with IQ fingerprint maps to overcome the challenges associated with accurate location detection within the ship. The results indicate that the accuracy of our proposed method can reach up to 97.76%.

System integration of automatic welding robot for assembly line in shipbuilding (ICCAS2005)

  • Kim, Byung-Su;Park, Jin-Hyung;Park, Young-Jun
    • 제어로봇시스템학회:학술대회논문집
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    • 2005.06a
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    • pp.1395-1399
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    • 2005
  • Lately, the demand for automation in the industries has increased and automation system has continuously installed in various industrial fields. But automation for shipbuilding industries is more difficult than others. Because we must cope with diverse ship types and owner's various requirements. Nevertheless, for the past several years a steady development on welding robot for shipbuilding has been going on. Existing automatic welding robots are operated separately and do not communicate with each other. In the existing facilities, although a unit of robot has a good performance, and if all of units are not operated systematically, we are not satisfied with results of our system. So we suggest an integration and operation method of system units. System integration methods applied to our system have in many cases lead to lower cost and shorter lead time.

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A Dedicated CAM for Welding Automation System in Assembly Line at Shipyards (조선 대조립 용접라인의 CAD/CAM 시스템 적용)

  • Kim, Eun-Jung;Lee, Si-Youl;Kim, Byung-Su;Park, Jin-Hyung;Park, Young-Jun
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1757-1762
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    • 2003
  • For coping with various ship types easily, welding automation using CAD/CAM is demanded and and developed. In this paper we propose a dedicated CAM system which generates MACRO files to control robot manipulators. The paper contains CAD interface, virtual simulation, macro generation and job schedulling. At first, it defines and extracts weldline from CAD data, and generates proper MACRO programs. And it obtains optimum job schedules. This system removes the manual work, and consequently reduces the overall lead time. And it reduces costs and time for developing robot welding programs. This can be expanded to virtual factory simulation technology. Moreover, it is possible to apply this system for automation of Cutting and Painting

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A Study on the Tank Monitoring System Using FM-CW (FM-CW파를 이용한 탱크 모니터링 시스템에 관한 연구)

  • 강동균;박규식;김동일
    • Journal of the Korean Institute of Navigation
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    • v.19 no.2
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    • pp.115-120
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    • 1995
  • Recently, the ship automation technology(SAT) has received great attention for the efficient management of the ship with minimum human efforts. Among the SAT, a distance measuring system, the key element is the signal processing unit for the interpretion of the received signal from the remote sensing of the oil tank. In this paper, the tank monitoring system using FM-CW is described for the oil tank level guage measurement with an emphsis of signal processing unit.

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A study on rotational motion control for ship steering motion control

  • Park, Seong-Hwan;Kim, Jong-Hwa
    • Journal of Advanced Marine Engineering and Technology
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    • v.40 no.2
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    • pp.120-130
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    • 2016
  • In general, a series of ship steering motions is composed of a combination of translational motions and rotational motions of the ship. In particular, a series of rotational motions frequently occurs in narrow areas such as ports and canal zones. In this paper, a method was suggested for composing an integrated control algorithm based on the jog dial as a command instrument for rotational motion control. In order to realize the rotational motions, several algorithms were suggested for generating rotational commands, for selecting motion variables, for choosing reference input values for the motion variables, for computing required accelerations and thrusts, and for allocating thrusts to actuators. A simulation program was compiled to execute simulations for three rotational motions. Finally, the effectiveness of the suggested method was verified by analyzing the simulation results.

A Study of Improvement the Productivity of the Industrial System using Electronics and Computer Technology (전자장비와 컴퓨터기술을 이용한 산업시스템의 생산성 개선에 관한 연구)

  • Lee, Keun-Ho;Ryu, Gab-Sang
    • Journal of Digital Convergence
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    • v.12 no.1
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    • pp.593-598
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    • 2014
  • To solve the labor shortage of skilled workers, the ship building industry needs the automation and mechanization. Especially, compared with other process, handrail manufacturing process of ship building falls behind the automation. In this paper, we designed and implemented a flat-iron automation system using computer convergence technology that can be used in the production of handrails in shipbuilding. The system's machine part was designed by considering the efficiency, productivity, and stability of the cutting process, and checked the stability of the structure using CATIA and ANSYS. The system's control part was used the PCNC controller to provide openness and scalability. And the part was made for system control and monitoring the system through screen manipulation with touch-screen form. A flat-iron automatic system was developed by converging the mechanics, electronics and computer technology and it will contribute to improve the productivity of the industrial system.