• Title/Summary/Keyword: Welding cost

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Requirement analysis for Development of the Bolt-type Rebar Coupler (볼트 접합형 철근 이음장치 개발을 위한 요구조건 분석)

  • Lim, Chae-Yeon;Joo, Jin-Kyu;Lee, Goon-Jae;Kim, Sun-Kuk
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2011.11a
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    • pp.169-170
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    • 2011
  • In the connection of green frame, the bottom rebar of the precast concrete beam needs joint or anchorage to ensure structural integrity. However, given the characteristics of composite precast concrete joint, enough length over which rebar can be anchored or lap-spliced is not secured. In addition, due to issues with constructability, cost or quality, it is difficult to apply welding or mechanical connection techniques. Therefore, this study analyze the requirement for a bolt-type rebar coupler as a solution for the coupling issue between the lower rebars of green frame beam. The requirement for bolt-type rebar coupler proposed herein will provide basic data for development studies of the rebar coupler.

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The Study for Development of Damper Case Production Technique using Incremental Forming (Incremental Forming 기술을 적용한 Damper Case 생산 기술 개발에 관한 연구)

  • Park, Jeong-Ho;Lee, Tae-Won;Jeong, Young-Duk
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.5
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    • pp.72-78
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    • 2011
  • Currently, for the damper case, the material produced by cast/forge welding is mechanically processed and then the final product is mass-produced. By cutting the cast/forge welded material, the issues of excessive cutting time, multiple process production, and a large amount of chips (40% loss from the original material) arise, causing increased production cost and reduced profitability. Thus, in this study, the incremental forming technology which generates no chips was applied in production. Analysis was excuted for 1st and 2nd works by change of tool diameter and working tool. For this, 3D molding and analysis were executed, which was applied to the processing the result, successful processing could be achieved through a few trials of molding processing according to tool forming and rotation counts.

Design Improvement and Performance Evaluation of 20kHz Horn for Ultrasonic Cutting (20kHz 초음파 커팅용 혼의 설계 개선과 성능평가)

  • Seo, Jeong Seok;Lee, Yoon Jeong;Kim, Jin Wook;Park, Dong Sam
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.5
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    • pp.135-140
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    • 2013
  • Ultrasonic cutting is a kind of eco-technique and cost-effective technique to be used for cutting of various materials such as baked product, fresh/frozen food, rubber, textile, wood, bone, etc. The performance of ultrasonic cutting is affected by design of cutting horn and cutting conditions. Specially the design of horn to resonate at the longitudinal direction is most important. To analyze the problems from which cracking and noise are often generated with conventional cutting horn, FEA is carried out, and then improved cutting horn which can reduce maximum stress and stress concentration is designed. Vibration characteristics, resonant frequency, gain, and amplitude uniformity of the cutting horn designed optimally are evaluated through FFT analysis and compared with those of conventional cutting horn.

Mobile Software Platform for Root Industry (뿌리산업을 위한 모바일 SW 플랫폼)

  • Lee, Sang Uk;Yi, Man Hui
    • Journal of the Korean Society for Precision Engineering
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    • v.34 no.1
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    • pp.13-17
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    • 2017
  • The sectors of the Root industry include casting, plastic works, welding, surface treatment, and heat treatment. While the industry is concerned with the processing technologies that are used in most of the manufacturing industries, the sophistication of the corresponding manufacturing information systems is very low. This paper describes a manufacturing information system for the building sector for which the smartphone devices that the workers use in their daily lives are employed, and where the cost of the adaption of the manufacturing system at their factories is minimized. The proposed system consists of the following three parts: UI composer, General Application, and Gateway.

The characteristics of Surface Transformation Hardening for Rod-shaped SM45C Carbon Steel by CW Nd:YAG Laser (CW Nd:YAG Laser를 이용한 SM45C 환봉의 표면 열처리 특성)

  • Kim Jong-Do;Gang Un-Ju;Lee Chang-Je;Lee Je-Hun;Seo Jeong;Lee Mun-Yong
    • Proceedings of the KWS Conference
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    • 2006.05a
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    • pp.248-250
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    • 2006
  • The study on a surface transformation hardening of a rod-shaped SM45C carbon steel is carried out by using CW Nd:YAG laser. Conventionally, $CO_2$ laser has been usually used as a laser source for a transformation hardening. however, it is needed to an additional absorbent coating like a colloidal graphite owing to a lower absorbtion rate. On the other hand, no cost and post-removal process of coating is required to Nd:YAG laser, due to a higher absorbtion rate relatively. Moreover, there is a merit which is capable of building up the more flexible processing system resulted from a beam delivery through a optical fiber. In this study, we were going to recognize characteristics of a transformation hardening using a optic head with a gaussian beam distribution.

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On the Weld-Induced Deformation Analysis of Curved Plates (곡판의 맞대기 용접변형 거동에 관한 연구)

  • Lee, Joo-Sung;Tan-Hoi, Nguyen
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2006.11a
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    • pp.201-204
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    • 2006
  • A three-dimensional finite element (FEM) model has been developed to simulate the deformation due to bead on plate welding of curved plates with curvature in the weld direction. By using traditional method such as thermal-elastic-plastic FEM, the weld-induced deformation can be predicted accurately. However, this method is not practical approach to analyze the deformation of large and complex structures such as ship hull structures in view of time and cost. This study is classified from the aspect of equivalent load based on inherent strain near the weld line. Therefore, the residual deformation can be simply computed by elastic analysis. Further more, a practical solution is proposed to consider the contact between the plate and the positioning jig by judging the reaction forces of the jig at calculation step and the effect of the longitudinal curvature is closely considered.

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A Stress Analysis on the Split-sleeve of Quick Pipe Coupling (파이프 신속결합장치 틈-슬리브에 미치는 응력분포 연구)

  • Pyo, Jin-Soo;Kang, Jin-Woo;Choi, Kwang-Suk;Kim, Youn-Jea
    • 한국전산유체공학회:학술대회논문집
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    • 2008.03b
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    • pp.502-505
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    • 2008
  • Due to continuous difficulty of human power supply, it is necessary to develop an equipment which is good to saving cost and time at a construction site. A quick pipe coupling method is the kind of mechanical joint system using split-sleeve and sealing-pad at pipe groove without welding. In hence, it provides restrained pipe joint which is simple, safe, and dependable without environmental pollutions. It is more useful scheme than the other ones. The purpose of this study is to find out the main design factors and the optimum shape of split-sleeve. The stress analyses were carried out under various shapes of pipe groove configuration, materials and internal pressures with a commercial software, ANSYS workbench which uses FEM(finite element method). Results are graphically depicted with various parameters.

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A study on the construction of stone or exterior tile unit aluminum truss method (석재 또는 외장타일 건식 알루미늄 트러스 설치공법의 시공에 관한 연구)

  • Lee, Young-Lae;Hong, Seong-Wook;Doh, Sun-Boong;Kim, Sang-Won;Ahn, Yong-Sun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2012.05a
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    • pp.219-220
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    • 2012
  • Steel method compared with conventional aluminum truss construction materials as the biggest difference, aluminum truss method by using an aluminum material construction of the existing steel truss compared with the welding operation is omitted, as the air operations will be reduced by about 40% do not need skilled workers in the existing portion of each tube and cost 11,233 to 13,173 won/㎡ cheap it was found.

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Design of mandrel in tube drawing process for automotive steering input shaft (자동차용 SIS 인발 공정에서의 맨드렐 형상 설계)

  • Kim S. W.;Lee Y. S.;Kwon Y. N.;Lee J. W.;Lee J. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.198-201
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    • 2005
  • Monobloc technology Provides a homogeneous material along the complete tubular shaft without any discontinuity between the interconnecting tube and the stems as is found when the tubes and stems have been Joined by welding. Cold tube drawing is a technique that can be applied for manufacturing of those monobloc tubular shafts with several advantages such as high productivity and cost reduction. The present study is concerned with the investigation about the process parameters related with tool configuration. In order to obtain successfully formed SIS(Steering Input Shaft) without any defects, advanced design of mandrel is presented and analyzed by the FEM and ductile fracture criterion in this paper.

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Structural Design of Door Assembly to Apply Tailor Welded Blanks Technique (합체박판 성형기법의 적용을 위한 자동차 도어의 구조 설계)

  • 황우석;이덕영;하명수
    • Transactions of the Korean Society of Automotive Engineers
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    • v.10 no.2
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    • pp.228-233
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    • 2002
  • TWB(Tailor Welded Blanks) is one of the recent techniques to reduce the weight and cost of the body members. To apply the TWB technique, we must decide the position of the welding line and the thickness of the welded blanks. Although many researchers have tried to check the formability of welded blanks, there are not so many researches from the structural point of view. In this paper, the TWB technique is applied to combine the door inner panel and the hinge face panel into one piece. The finite element structural analysis of the door assembly leads to the final design of the tailor welded door inner panel, which shows the mass reduction of 1.08kg without the sacrifice of the structural stiffness. The structural stiffness analysis includes the frame stiffness analysis, the belt line stiffness analysis, the door sagging analysis and the vibration analysis.