• Title/Summary/Keyword: Vehicle loading test

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Finite Element Analysis for the Prediction of Durability of Idler Wheel of Tracked Vehicle (궤도차량용 휠의 내구성 예측을 위한 유한요소 해석 기법 연구)

  • Lee, Kyoung-Ho;Roh, Keun-Lae;Lee, Young-Shin
    • Journal of the Korea Institute of Military Science and Technology
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    • v.12 no.5
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    • pp.676-682
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    • 2009
  • The idler wheel installed at the front side of the newly developed tracked vehicle didn't meet the durability requirement by showing the crack failure near the jointed region at the wheel during the field test. To find the crack developing mechanism we constructed finite element model for the idler wheel representing the behavior of interface between each suspension units, material properties from the material test data and actual loading conditions. This paper shows a result that maximum von Mises stress near the bolt hole on the outer rim is higher than inner idler coressponding to the actual test result and that result was reversed by adopting the reinforcement outside of the outer rim.

Verification of Structural Integrity for Cylindrical Subsonic Vehicle (원통형 아음속 비행체 구조 건전성 확인)

  • Choi, Youn Gyu;Noh, Kyung-Ho;Gil, Geun Suk;Jeon, Jong Geun;Baek, Joo Hyun
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.43 no.9
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    • pp.773-780
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    • 2015
  • In this paper, the structural integrity for a cylindrical vehicle in subsonic environments is verified. In order to confirm static structural safety for the cylindrical vehicle in extreme maneuver condition, the structure analysis and full-scale static structure test are carried out. The commercial finite element codes, MSC. Patran/Nastran is used for numerical simulation. The full-scale static structure test equipment consists of the counterbalance system, loading system and data acquisition system. Besides, the dynamic characteristics for the cylindrical vehicle are reviewed by performing an impact hammer test.

Investigation of lateral impact behavior of RC columns

  • Anil, Ozgur;Erdem, R. Tugrul;Tokgoz, Merve Nilay
    • Computers and Concrete
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    • v.22 no.1
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    • pp.123-132
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    • 2018
  • Reinforced concrete (RC) columns which are the main vertical structural members are exposed to several static and dynamic effects such as earthquake and wind. However, impact loading that is sudden impulsive dynamic one is the most effective loading type acting on the RC columns. Impact load is a kind of impulsive dynamic load which is ignored in the design process of RC columns like other structural members. The behavior of reinforced concrete columns under impact loading is an area of research that is still not well understood; however, work in this area continues to be motivated by a broad range of applications. Examples include reinforced concrete structures designed to resist accidental loading scenarios such as falling rock impact; vehicle or ship collisions with buildings, bridges, or offshore facilities; and structures that are used in high-threat or high-hazard applications, such as military fortification structures or nuclear facilities. In this study, free weight falling test setup is developed to investigate the behavior effects on RC columns under impact loading. For this purpose, eight RC column test specimens with 1/3 scale are manufactured. While drop height and mass of the striker are constant, application point of impact loading, stirrup spacing and concrete compression strength are the experimental variables. The time-history of the impact force, the accelerations of two points and the displacement of columns were measured. The crack patterns of RC columns are also observed. In the light of experimental results, low-velocity impact behavior of RC columns were determined and interpreted. Besides, the finite element models of RC columns are generated using ABAQUS software. It is found out that proposed finite element model could be used for evaluation of dynamic responses of RC columns subjected to low-velocity impact load.

Experimental analysis of whiplash injury with hybrid III 50 percentile test dummy

  • Gocmen, Ulas;Gokler, Mustafa Ilhan
    • Advances in Automotive Engineering
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    • v.1 no.1
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    • pp.61-77
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    • 2018
  • In this study, the effects of sitting position of the driver on the whiplash neck injury have been analyzed experimentally by using hybrid III series 50 percentile male crash test dummy. A testing platform consisting of vehicle ground, driver foot rest, driver seat and a 3-point seatbelt has been prepared. This testing platform and the instrumented crash test dummy are prepared for tests according to the Euro NCAP whiplash testing protocol. The prepared test set-up has been exposed to 3 different acceleration-time loading curves defined in the Euro NCAP whiplash testing protocol by performing sled tests. 9 different sled tests have been performed with the combinations of 3 different seating positions of the crash test dummy and 3 different acceleration-time loading curves. The sensor data obtained from the crash test dummy and high-speed videos taken are analyzed according to the injury assessments criteria defined in the Euro NCAP whiplash testing protocol and the criticality of the whiplash injury is defined. It is seen that the backset distance of the driver head with the headrest and the height difference of the top of the head of the driver with the headrest have a great importance on whiplash injuries.

Vibration Test of Truck with Air Suspension & Development of Korean Type Air Suspension (공기 현가장치를 장착한 화물차량의 진동측정 및 한국형 공기 현가장치 모듈 개발)

  • Woo, Jun-Seong;Jeon, Yong-Ho;Jung, Sung-Pil;Park, Tae-Won;Kwon, Soon-Ki
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.05a
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    • pp.332-339
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    • 2006
  • A leaf spring suspension has been widely used since it can carry big load and simplicity. But one major drawback is the poor ride performance because of the friction in the system and the high stiffness coefficient. To overcome these, air spring suspension can be used. The air spring suspension system can improve the ride of the heavy vehicle significantly and also it can adjust the height to the loading and unloading. A truck with the leaf suspension system is modified with the air suspension system and the performance of the vehicle is compared using the suggested method. The existing leaf suspension can be replaced with the air suspension system to improve the performance.

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A Study on the Structural Integrity Assessment of the Output Housing in Transmissions of a Tracked Vehicle (궤도차량 변속기 출력 하우징의 구조건전성 평가에 대한 연구)

  • Jung, Jae-Woong;Lee, Hee-Won;Moon, Tae-Sang;Gwon, Jun-Sik
    • Journal of the Korea Institute of Military Science and Technology
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    • v.18 no.1
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    • pp.8-14
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    • 2015
  • Transmission of a tracked vehicle designed for multiple functions such as steering, gear-shifting, and braking is a core component of heavy vehicle to which the power is transferred based on combined technology of various gears, bearing, and fluid machineries. Robustness and durability of transmission, however, have been issued due to a large number of driving units and sub-components inside its body. Particularly, transmission housing is important structure which supports the transmission, and is made of aluminum alloy. Thus, structural robustness against such mechanical loading or vibration must be attained. Structural reliability evaluation through FEM analysis can save time and cost of the actual tests. In this study, structural evaluation is conducted on output housing of transmission, which is core component of tracked vehicle, using the simulation program. In addition, transmission dynamo test is performed to evaluate structural robustness of the output housing against the vibration which can be produced during the transmission operation.

Damage Count Method Using Acceleration Response for Vibration Test Over Multi-spectral Loading Pattern (복합 스펙트럼 패턴의 진동 시험을 위한 가속도 응답 데이터 기반의 피로 손상도 계산 방법)

  • Kim, Chan-Jung
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.25 no.11
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    • pp.739-746
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    • 2015
  • Several damage counting methods can be applied for the fatigue issues of a ground vehicle system using strain data and acceleration data is partially used for a high cyclic loading case. For a vibration test, acceleration data is, however, more useful than strain one owing to the good nature of signal-to-random ratio at acceleration response. The test severity can be judged by the fatigue damage and the pseudo-damage from the acceleration response stated in ISO-16750-3 is one of sound solutions for the vibration test. The comparison of fatigue damages, derived from both acceleration and strain, are analyzed in this study to determine the best choice of fatigue damage over multi-spectral input pattern. Uniaxial excitation test was conducted for a notched simple specimen and response data, both acceleration and strain, are used for the comparison of fatigue damages.

A Study on the Optimum Design for Preventing Propelling Charge to Military Ammunition Vehicle (탄약운반장갑차의 장약 파손 방지를 위한 최적설계에 관한 연구)

  • Noh, Sang Wan;Kim, Sung Hoon;Park, Young Min;Kim, Byung Hyun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.11
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    • pp.494-500
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    • 2019
  • The purpose of this study was to determine a method to prevent damage during the transfer of loading through optimal design of loading transfer software for an ammunition-carrying armored vehicle. Typically, an ammunition carrier armored car is equipped with an automated charge transfer system. The load is intermittently damaged during the loading of the cargo, and this needs to be improved. The following improvements and verification tests were carried out. As impact speed increased, the loading speed was reduced 60%, and a special fixture utilizing a force gauge was developed and tested. If the maximum current of 11A for the servo controller is output when the load of the conveyor is generated by interference inside the loading tube, there is a possibility of charge breakage. If the maximum current is low, the load cannot be loaded. In the loading test for the ammunition carrier armored car with the actual charge, the improved design was found to be valid, as the load was not damaged and occurred nominally.

Acoustic Loads Test of the Upper Stage of KSLV-I (소형위성발사체 상단부의 음향하중시험)

  • Chun, Young-Doo;Park, Jong-Chan;Chung, Eui-Seung;Park, Jung-Joo;Cho, Kwang-Rae
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.05a
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    • pp.224-227
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    • 2007
  • This paper introduces the results of acoustic loads test conducted on the upper stage assembly of KSLV-I, which is the first Korea space launch vehicle. A launch vehicle and its payloads are subjected to severe acoustic pressure loading when they lift off and ascent during the transonic periods. Acoustic loadings are spreaded out broad frequncy-spectrum up to 10,000Hz. Acoustic loads are a primary source of structural random vibration of the upper stage and payloads. Therefore, in order to verify the structural integrity of the upper stage assembly of KSLV-I and the survivability of its components under severe random vibration environment, acoustic loads test is conducted in the high intensity acoustic chamber with 142dB (overall SPL). The results show the structural design and component random vibration specifications well meet with the environmental requirements.

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DEVELOPMENT OF AN ACCELERATED LIFE TEST PROCEDURE FOR COOLING FAN MOTORS

  • Shin, W.G.;Lee, S.H.;Song, Y.S.
    • International Journal of Automotive Technology
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    • v.7 no.6
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    • pp.757-762
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    • 2006
  • Reliability of automotive parts has been one of the most interesting fields in the automotive industry. Especially, a small DC motor was issued because of the increasing adoption for passengers' safety and convenience. For several years, small DC motors have been studied and some problems of a life test method were found out. The field condition was not considered enough in the old life test method. It also needed a lot of test time. For precise life estimation and accelerated life test, new life test procedure was developed based on measured field condition. The vibration condition on vehicle and latent force on fan motor shaft were measured and correlated with each other. We converted the acceleration data into the load data and calculated the equivalent load from integrated value. We found the relationship which can be used for accelerated life test without changing the severity by using different loading factors.