• Title/Summary/Keyword: Vacuum impregnation

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Resin Impregnation of Sawdust Board for Making Woodceramics (I) - Effect of Impregnation Method and Time on Physical and Mechanical Properties -

  • Oh, Seung-Won
    • Journal of the Korean Wood Science and Technology
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    • v.32 no.3
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    • pp.25-32
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    • 2004
  • This research work explored physical and mechanical properties of impregnated sawdust boards from three softwood species (P, densifora, L. kaemferi, and P. koraiensis) with phenol-formaldehyde (PF) resin by various vacuum treatment methods of combining pressure, vacuum, and ultrasonic waves. Simultaneous vacuum and ultrasonic wave treatments with no pressure resulted in the greatest increase in resin content, density, dimensional changes (thickness and length), bending strength, and hardness of impregnated board. This result seemed to be attributed to the ultrasonic wave treatment.

Resin Impregnation of Sawdust Board for Making Woodceramics(II) - Effect of Density and Addition Rate of Phenol Formaldehyde Resin - (우드세라믹 제조용 톱밥보드의 수지함침(II) - 밀도 및 페놀수지 첨가량의 영향 -)

  • Oh, Seung Won;Byeon, Hee Seop
    • Journal of the Korean Wood Science and Technology
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    • v.31 no.5
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    • pp.15-22
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    • 2003
  • This study was carried out to investigate the properties of sawdust board impregnated with phenol resin according to the density and resin content of board. The sawdust board were manufactured to target densities of 0.4, 0.5, 0.6, 0.7 g/cm3 and resin content of 5, 10, 15, 20% made from Pinus densiflora S. et Z., Larix. kaemferi C. and Pinus koraiensis S. et Z. The impregnation process were executed in two ways, the application of vacuum pressure then followed by atmospheric pressure, and the application of vacuum pressure with ultrasonic vibration then followed by atmospheric pressure. The density of impregnated sawdust board increased as density and resin content of sawdust board increased, but impregnation rate decreased. The density, impregnation rate, bending strength and brinell hardness of sawdust board in impregnated vacuum pressure with ultrasonic vibration then nonpressure were higher than those of vacuum pressure then nonpressure. In this results, the impregnation rate is increased in vacuum pressure with ultrasonic vibration then nonpressure, it has affected the properties of sawdust board impregnated with phenol resin.

Vacuum Pressure Treatment of Water-Soluble Melamine Resin Impregnation for Improvement of Dimensional Stability on Softwoods (목재의 치수안정성 개선을 위한 진공가압 멜라민 수지함침처리)

  • Oh, Seung-Won;Park, Hee-Jun
    • Journal of the Korean Wood Science and Technology
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    • v.43 no.3
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    • pp.327-333
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    • 2015
  • To measure the dimensional stability of three softwoods by vacuum pressurization of water soluble melamine-formaldehyde (MF) resin impregnation process, properties of resin treated compressed woods (compregs) were measured after impregnating the water soluble MF resin into three coniferous wood species for different impregnation times and resin concentrations. As the resin concentration was higher and impregnation time was longer, coefficients of volumetric shrinkage and anti-volumetric swelling efficiency increased, but coefficients of volumetric swelling, anti-volumetric swelling efficiency and absorption decreased. Also, weight percent gain increased remarkably as the resin concentration was high, but there was no uniform relationship with impregnation time.

Effect of Phenol Formaldehyde Impregnation on The Physical and Mechanical Properties of Soft-Inner Part of Oil Palm Trunk

  • Hartono, Rudi;Hidayat, Wahyu;Wahyudi, Imam;Febrianto, Fauzi;Dwianto, Wahyu;Jang, Jae-Hyuk;Kim, Nam-Hun
    • Journal of the Korean Wood Science and Technology
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    • v.44 no.6
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    • pp.842-851
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    • 2016
  • The objective of this study was to improve physical and mechanical properties of soft-inner part of oil palm trunk (S-OPT) after impregnation with phenol formaldehyde (PF) resin and densification by close system compression (CSC) method. Effect of different methods of PF resin impregnation (i.e., no vacuum-pressure, vacuum, and vacuum-pressure) was evaluated. The results showed that PF resin impregnation and CSC significantly improved the physical and mechanical properties of S-OPT up to: (1) 176% in density; (2) 309% in modulus of rupture (MOR); (3) 287% modulus of elasticity (MOE); and (4) 191% in the compressive strength. Physical and mechanical properties of S-OPT showed their best performances when PF resin impregnated with vacuum-pressure method as shown by higher weight gain, density, MOR, MOE, compressive strength, and lower recovery of set due to better penetration of PF resin into S-OPT. Combining PF resin impregnation and densification by CSC method could be a good method to improve physical and mechanical properties of S-OPT.

Development of Strengthening Method Using the Vacuum Impregnation in RC Members (진공함침을 이용한 철근콘크리트 부재에서의 보강공법 개발)

  • Yi, Seong Tae;Song, Yeong Sun
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.16 no.5
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    • pp.11-18
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    • 2012
  • Deterioration and weakening is advanced in compliance with flowing of time and the change of environment in RC structures. Consequently, strength and serviceability decreases, finally, the life of infrastructure shortens and safety characteristics decreases. Accordingly, in this study, a new method to develop a strengthening method using the vacuum impregnation, which increases durability of the infrastructure occurred the safety reduction due to the performance degradation and increases the life of infrastructure by improving the durability compared to the existing method, was planned. For flexural tests, the maximum strength was a low-end order from high order as follows: (1) vacuum impregnation with 2 fold reinforcement, (2) fiber sheet 2 fold reinforcement, (3) vacuum impregnation with 1 fold reinforcement, (4) fiber sheet 1 fold reinforcement, and (5) nothing. Also, for confirmation results about durability, when the fiber reinforcement is being exposed to the inferior environment, the remaining tensile strength exceeded of 90% or more for all environments. This is because the reinforcement used in this research shows the excellent resistance in severe environment.

A Study on the Plant Nutrients Impregnation Methods and Soil Covering Effects of Wood Chips (목재칩의 식물영양제 함침방법과 토양 피복효과에 관한 연구)

  • Yu Jin Hong;Dae Woo Choi;Kwon Woong Choi;Suejin Park;Seok Un Jo;Hee Jun Park
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.46 no.spc
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    • pp.31-38
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    • 2023
  • In this study, in order to develop a method to efficiently inject essential nutrients necessary for plant growth into wood chips, which are simply used as soil covering materials in the agriculture, landscaping and horticultural industries, the atmospheric pressure dipping method and the vacuum pressure impregnating method are used to improve the plant nutrients injectability and impregnation amount were comparatively analyzed. Nutrient ingredients and 8 major heavy metal contents of wood chips injected with nutrients were analyzed, and soil covering effects were examined by covering wood chips injected with nutrients on soil. Comparing the dipping method and the vacuum pressure impregnation method, it took about 48 hours or more to inject 1,500 g or more of the nutrient aqueous solution into 1 kg of wood chips in the dipping method, but the vacuum pressure impregnation method could be impregnated in about 5 minutes. Components of the impregnated nutrients were detected in proportion to the diluted concentration. As a result of covering the wood chips developed in this study on soil, they showed weakly acidic pH, and the heat insulation and moisturizing effects during the winter season were evaluated to be superior to those of uncovered soil. In the future, wood chips impregnated with nutrients are expected to contribute to the more efficient use of waste wood resources and the long-term supply of nutrients essential for plant growth, reducing excessive use of chemical fertilizers and reducing costs.

Densification Characteristics of Softwood Veneers Treated by Resin Impregnation (침엽수단판의 수지함침처리에 의한 압밀화 특성)

  • 서진석
    • Journal of the Korea Furniture Society
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    • v.14 no.2
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    • pp.21-29
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    • 2003
  • This study was carried out to investigate characteristics of plywood overlaid with softwood veneers densified by resin impregnation and compression. The resin impregnability of Korean pine veneer under atmospheric pressure soaking was greater than that of larch, and impregnability of melamine resin was slightly greater than phenolic resin. It was suggested that resin impregnation ratio was affected by density and thickness of veneer. The largest melamine resin impregnation ratio of 50.7% was obtained with 1.26mm thick Korean pine veneer, and the lowest phenolic resin impregnation ratio of 11.7% with 3.41mm thick larch veneer. Therefore, it was suggested that the vacuum-pres sure-soak treatment is required at thick larch veneer. In densifying resin-impregnated veneers, densification ratio from 13.4 to 31.2% was obtained by high pressure from 15.6 to $20.8kgf/cm^2$. Impregnation of melamine resin also showed relatively greater at densification than that of phenolic resin. So it showed the degree of densification of about 20% or greater. It was seemed that adhesive bonding strength of plywood(base panel) which was directly pressed and overlaid with resin-impregnated veneer was affected by resin tackiness after resin impregnation followed by semi-drying. In laboratory scale, melamine resin impregnation was more favorable for the development of adhesive bonding strength owing to moisture control.

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Pressure Effect on Safranine Penetration in Some Hardwood Species

  • Chong, Song-Ho;Ahmed, Sheikh Ali;Park, Byung-Su;Chun, Su-Kyoung
    • Journal of the Korea Furniture Society
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    • v.18 no.2
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    • pp.111-119
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    • 2007
  • An experiment was conducted to know the safranine impregnation distance from surface to inward using 6 different hardwood species. During impregnation, 3 parameters were applied-vacuum, pressure and soaking time. Only vacuum treatment did not increase the permeability of wood. Vacuum followed by pressure increased the penetration depth of safranine in radial, tangential and longitudinal direction. Longitudinal penetration was found easy to impregnate. Comparing with radial and tangential direction, radial penetration was found easy. There was a striking difference among sapwood and heartwood permeability. Safranine input depth was found highest in diffused porous wood rather than in ring porous wood. At increased vacuum and pressure, safranine penetration was found easy.

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Design of Hazardous Fume Exhaust System in Vacuum Pressure Impregnation Process Using CFD (CFD를 이용한 진공가압함침공정 내 유해가스 배출시스템 설계)

  • Jang, Jungyu;Yoo, Yup;Park, Hyundo;Moon, Il;Lim, Baekgyu;Kim, Junghwan;Cho, Hyungtae
    • Korean Chemical Engineering Research
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    • v.59 no.4
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    • pp.521-531
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    • 2021
  • Vacuum Pressure Impregnation (VPI) is a process that enhances physical properties by coating some types of epoxy resins on windings of stator used in large rotators such as generators and motors. During vacuum and pressurization of the VPI process, resin gas is generated by vaporization of epoxy resin. When the tank is opened for curing after finishing impregnation, resin gas is leaked out of the tank. If the leaked resin gas spreads throughout the workplace, there are safety and environmental problems such as fire, explosion and respiratory problems. So, exhaust system for resin gas is required during the process. In this study, a case study of exhaust efficiency by location of vent was conducted using Computational Fluid Dynamics (CFD) in order to design a system for exhausting resin gas generated by the VPI process. The optimal exhaust system of this study allowed more than 90% of resin gas to be exhausted within 1,800 seconds and reduced the fraction of resin gas below the Low Explosive Limit (LEL).