• Title/Summary/Keyword: Type 2 high pressure tank

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A Study on the Mechanical Method of Observing Winding Behavior by Charging and Discharging of Type II High Pressure Hydrogen Storage Tank (Type II 고압수소저장용기의 충전과 방출에 의한 권선 거동 관찰의 기계적 방법에 관한 연구)

  • KIM, SEUNGHWAN;HAN, JINMOOK;LEE, SUNGHEE;JUNG, YOUNGGUAN
    • Journal of Hydrogen and New Energy
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    • v.33 no.2
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    • pp.158-163
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    • 2022
  • The test method on the Type II high-pressure hydrogen storage tanks made of the metal wire hoop winding is a complex and high risk. Also closeup on the tank being test is difficult. In this study, we studied a mechanical test method for a high-pressure hydrogen tanks. This method must be simple, risk-free and possible to observe the change in microscopic behavior of a metal wire on a liner. As the results, it was possible to observe the microscopic behavior on the metal wire by the mechanical test method. Also, a simple and risk-free test was possible compared to the conventional test method for high pressure hydrogen tanks.

Theoretical Study on Hoop Wrap of the Metal Wire for Type 2 High Pressure Tank (Type 2 고압용기를 위한 금속선재의 Hoop Wrap에 관한 이론 연구)

  • KIM, SEUNGHWAN;HAN, JINMOOK;JUNG, YOUNGGUAN
    • Journal of Hydrogen and New Energy
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    • v.31 no.2
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    • pp.194-201
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    • 2020
  • Recently, Type 2 high-pressure hydrogen storage tank is studied due to fast defect detection, easy manufacturing, and cost efficiency. Moreover, the dry winding a high-strength metal wire will make increased economic efficiency compare with the wet winding method and the carbon/glass fiber winding method. In this study, a theoretical study on the dry winding of a Type 2 high pressure hydrogen tank using a metal wire was done, and the equations of the total stress on the aligned and the staggered winding for the hoop winding were derived, and the following results were obtained by using these equations. As the diameter of the metal wire, the number of winding layers, and the outer diameter of the liner increase, the maximum stress decreases, but the difference between the maximum stress occurring in the aligned winding and the staggered winding increases. As the pressure increases, the thickness of the winding layer increases, but as the strength of the metal wire increases, the thickness of the winding layer decreases. In addition, regardless of the strength of the metal wire, the thickness of the winding layer of the staggered winding was about 13.4% thinner than that of the aligned winding.

A Study on the Metal Wire for Hoop Wrapping of Type 2 High Pressure Tank (Type 2 고압용기 권선용 금속선재에 관한 연구)

  • HAN, JINMOOK;CHOI, SOOKWANG;LEE, SUNGHEE;CHO, KYUNGCHUL;HWANG, CHULMIN;JUNG, YOUNGUAN
    • Journal of Hydrogen and New Energy
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    • v.30 no.4
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    • pp.338-346
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    • 2019
  • During last years, hydrogen refueling infrastructure test and devices research for hydrogen station presented a significant growth consisting of the commercialization of fuel cell electric vehicles (FCEVs). However, we still have many challenges for making commercial hydrogen stations such as increased safety and cost reduction. This study demonstrates the low cost hydrogen storage tank (type 2) and effective winding method for high pressure hydrogen storage. We use numerical analysis to verify stress changes inside the wire according to the winding condition. Also liner size, winding wire size and wire tension were studied for the safety and cost down. Results show that the stress of winding wire decreased with increased winding angle and increased the liner diameter. On the other hand, the stress of winding wire increased according to the increased wire thickness and tension.

Measurement of Real Deformation Behavior in C-type Lng Mock-up Tank using Strain Gage (스트레인 게이지를 이용한 C-type LNG Mock-up 탱크 내조 실 변형 거동 측정)

  • Jung, Won-Do;Kim, Tae-Wook;Kim, Jeong-Hyeon;Lee, Do-Young;Chun, Min-Sung;Lee, Jae-Myung
    • Journal of Ocean Engineering and Technology
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    • v.30 no.2
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    • pp.117-124
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    • 2016
  • A C-type LNG mock-up tank was constructed to evaluate the durability of the tank and its structural safety. An experimental strain analysis system equipped with strain gages was designed to investigate the structural behavior of the inner tank at a high hydraulic pressure. In addition, the insulation used in the space between the inner tank and outer tank had a compressive strength and the inner tank thickness of the cylindrical shell and hemisphere was 4.0 mm, which was designed to be thinner than the existing rules. The strains on the inner tank were measured with increasing pressure, and these measurements were compared and analyzed at the strain gage attachment points.

A Conceptual Design and Structural Efficiency Evaluation of 20ft Container Shape CNG Tank (20피트 콘테이너형 압축천연가스탱크의 개념설계 및 구조효율성 평가)

  • Kim, Young-Hun;Kim, Jung-Yeob;Lee, Jae-Wook;Song, Jae-Young
    • Journal of the Society of Naval Architects of Korea
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    • v.42 no.2 s.140
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    • pp.142-150
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    • 2005
  • Recently, the gas transportation system for CNG(Compressed Natural Gas) has been developed and several innovative approaches are presented from the aspects of commercial demand. In this study, a new type of 20ft container shape CNG tank with two and four cylinder intersections by using the intersecting spheres has been proposed. And the structural analysis of CNG tank with Mildsteel, API High Tensile Steel, Al-alloy and FRP has been carried out to compare the different types of pressure vessels of materials used. The analysis result shows that the proposed intersectional cylindrical type of CNG tank can be applied to the gas transportation system. And further study on the commercial analysis and associated equipments should be carried out for the practical applications.

The treatment of sewage using DAF pump system with micro bubble and non-powered flotation tank (응집제 자동혼합형 미세기포 발생장치와 무동력 부상분리조를 이용한 하수의 처리)

  • Kim, Dong-Ha;Lee, Soo-Young;Jung, Eui-Taek
    • Journal of Korean Society of Water and Wastewater
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    • v.25 no.5
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    • pp.659-666
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    • 2011
  • Although DAF(Dissolved Air Flotation) has been successfully accepted for water and wastewater treatment, the fundamental characteristics of the process have not been fully investigated. Water is saturated with compressed air to dissolve the air into the water at high pressure in saturation tank. Then the water containing dissolved air is released into a floatation tank at a lower pressure, generating micro-bubbles that rise gently through the water and carry the suspended matter to the surface. This study investigated the removal of sewage using automatic mixture type DAF pump and non-powered flotation tank. Characteristics of two devices were compared and analyzed with samples. The results showed that the PAC exhibited higher performance than other coagulants. When air dosage was 2.5ml/l/min, treatment was stable in operation. In the DAF pump with a pressure of 4 atm., the average size of bubbles was 36.2${\mu}m$. Removal efficiency of SS was 80%. At this time removal efficiency of COD was about 80%, of T-N was 30% and T-P was 70% in stable operation. It was concluded that DAF pump system with micro bubble performed higher efficiencies compared to general DAF system for treating wastewater.

On the Design of Cantilever Type High Speed Towing Carriage with Excellent Acceleration Performance (가속성능이 우수한 외팔보형 고속예인전차의 설계)

  • Kim, Jae Sung;Kim, Hyochul
    • Journal of the Society of Naval Architects of Korea
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    • v.53 no.3
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    • pp.228-236
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    • 2016
  • Extraordinarily the establishment of towing tank has been initiated after the allocation of space at the basement floor of existing building through remodeling procedure. Therefore the asymmetric tank should be unavoidably determined by compromising with the allowable space and existing building structure. Consequently the shape of towing carriage ought to be selected as a cantilever type to match with the given environmental conditions. Finally the major role of the towing tank has been configured on the fundamental research work for the high speed marine vehicles. Due to the limited length of towing tank, it is appeared that the carriage should accelerated with 1.2m/sec2 which is equivalent to twice of the maximum acceleration in ordinary practices on design application of carriage. In such a condition the exerted total power of motor could not be converted to traction force of the carriage without slip for the acceleration. To overcome these difficulties the contact pressure of a horizontal traction wheel to rail has been reinforced by the elastic recovery force of springs on supporting rollers. It is believed that the design experience of the high speed towing carriage under unusual circumferential condition and acceleration barrier could be utilized not only on the design of high speed towing carriage but also on the improvement of existing facilities.

Risk Analysis for Installation Types of Pressure Safety Valve used in the High-pressure Gas Facility (고압가스 사용시설 내 안전밸브 설치유형별 리스크 분석)

  • Kim, Myung-Chul;Woo, Jeong-Jae;Lee, Hyung-Sub;Baek, Jong-Bae
    • Journal of the Korean Society of Safety
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    • v.32 no.4
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    • pp.129-136
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    • 2017
  • This study investigated the probability of possible accident through qualitative and quantitative analysis of the pressure safety valve types installed in facilities using high pressure gas to compare the installation domestic and foreign pressure safety valve standards sought the safety characteristics and safety improvement direction accordingly. The three types are the case where the shut-off valve is not installed at the front of the PSV (Case A), If a shut-off valve is installed at the front of the PSV for inspection (Case B) and If a shut-off valve is installed in front of PSV (C.S.O), PSV is installed in parallel (Case C). Three types of cases were compared with FTA and HAZOP. The results of study of the possible accidents due to over-pressure safety valve installation type, used in a high-pressure gas facilities was shows in the following order Case B > Case A > Case C. The results of analysis through FTA was in order to protect the reservoir for the possible occurring of accident the safety valve installation is depend on its type. In the FTA analysis, defects in the device itself which attached to the storage tank as a substitute for analysis of the probability of operator mistakes was Case B with as high as $2.01{\times}10^{-6}$. Depending on the type of installation analysis of Case B in order to ensure safety is prohibited to install shut-off valve and believes that mandatory regulations are needed. Rationally installing of pressure safety valve in the high pressure using facilities will be expected to improve the industrial safety from severe accidents such as high-pressure gas fire explosion.

A Study on the Characteristics of Two-Step-Flow-Control Fluidic Device (2단 유량제어 Fluidic Device의 특성에 관한 연구)

  • Cho, Bong-Hyun;Bae, Yoon-Yeong;Park, Jong-Kyun;Yoo, Seong-Yeon
    • The KSFM Journal of Fluid Machinery
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    • v.4 no.3 s.12
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    • pp.53-61
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    • 2001
  • Vortex type Fluidic Device(FD) which is installed at the bottom of Safety Injection Tank(SIT) controls the discharge flow rate from the tank. In case of loss of coolant accident the injection water flows into primary system in two steps; initial high flow rate for certain period of time and subsequent low flow rate. By two-step control of the discharge flow rate, FD can ensure the effective use of water in the tank. A small-scale FD has been tested to obtain a required flow characteristics maintaining full pressure and height of prototype, which are the major contributing parameters. Through the testing of many different arrangements of internal geometry of FD, most appropriate one was selected and its performance data was obtained. As characteristics of FD, time dependent Euler number, flow rate and pressure are presented and discussed. Also a method to predict the full size FD is presented.

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Development of two-component polyurethane metering system for in-mold coating (인몰드 코팅을 위한 2액형 폴리우레탄 공급장치 개발)

  • Seo, Bong-Hyun;Lee, Ho-Sang
    • Design & Manufacturing
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    • v.10 no.2
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    • pp.18-23
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    • 2016
  • Injection molded thermoplastic parts may need to be coated to facilitate paint adhesion, or to satisfy other surface property requirements, such as appearance, durability, and weather resistance. In this paper, a two-component polyurethane metering system was developed for the simultaneous injection and surface coating of a plastic substrate. The system was composed of storage tanks, feed pumps, axial piston pumps, mixing head. The tank was designed to be double-jacket structured and fabricated for polyol and isocyanate, respectively. A temperature chamber was used to maintain the material temperature to be $80^{\circ}C$ during flowing from storage tank to mixing head. Inside the chamber, feed pump, low pressure filter, high pressure pump, high pressure filter, pressure sensor, flow meter were installed. A mixing head of L-type was used for homogeneous mixing of polyol and isocyanate. Inside the mixing head, a cartridge heater and a temperature sensor were installed to control the temperature of the materials. The flow rate of axial-piston pump was controlled by using closed-loop feedback control algorithm. The input flow-rates were compared with the measured values. The output error was 6.7% for open-loop control, whereas the error was below 2.2% for closed-loop control. In addition, the pressure generated through mixing-head nozzle increased with increasing flow rate. It was found that the pressure drop between metering pump and mixing-head nozzle was almost 10 bar.