• 제목/요약/키워드: Textile Machinery

검색결과 107건 처리시간 0.03초

가솔린 자동차 터보차져용 WGV Head의 금속 분말 사출성형 해석 (Metal Injection Molding Analysis of WGV Head in a Turbo Charger of Gasoline Automobile)

  • 박보규;박시우;박대규;김상윤;정재옥;장종관
    • 한국자동차공학회논문집
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    • 제23권4호
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    • pp.388-395
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    • 2015
  • The waste gate valve (WGV) for gasoline vehicles operate in a harsh high-temperature environment. Hence, WGVs are typically made of Inconel 713C, which is a type of Ni-based superalloy. Recently, the metal injection molding (MIM) process has attracted considerable attention for parts used under high-temperature conditions. In this study, an MIM analysis for the head and other parts of the WGV is conducted using a commercial CAE program Moldflow. Further, optimal manufacturing conditions are determined by analyzing flow characteristics at various injection times and locations. Moreover, to improve the accuracy of the analysis results, we compare the actual temperature of the mold during injection processing with that observed through the analysis. As the results, metal injection patterns of analysis are well in accord with these of short shot test. And the temperature variations of analysis is also very similar with those of feedstock when metal injection molding.

100L-700MPa급 초고압 용기 설계 기술 개발 (Development of Design Method on High Pressure Vessel of 100L-700MPa Grade)

  • 박보규;이호준;이인준;박시우;조규상
    • 한국기계가공학회지
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    • 제18권8호
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    • pp.67-73
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    • 2019
  • An ultra-high pressure treatment device is a device used for increasing the shelf life of food by sterilizing it by applying hydrostatic pressure to solid or liquid food. The ultrahigh pressure treatment system developed in this study is a pressure vessel with a processing capacity of 100 L and a maximum pressure of 700 MPa. Pressure vessels for ultrahigh-pressure processing equipment are manufactured using wire-winding techniques. The design formula for making ultra-high pressure vessels with wire windings is given in ASME Section VIII - Division 3. In this study, the ratio of the cylinder to the winding area that can be applied in a wire-winding application was analyzed using a finite element analysis. Furthermore, the relationship between the variation of the residual stress in the vessel and the ratio of the winding area due to the variation of the winding tension was analyzed, and a design guide applicable to the actual product design was developed. Finally, the design equation was modified by presenting the coefficients to correct the difference between the finite element analysis and the design equation.

HP-CRTM 성형공법을 적용하기 위한 NCF 복합재 적층구조에 따른 인장특성 분석 (Tensile Property Analysis of NCF Composite Laminated Structure for HP-CRTM Forming Process)

  • 변기석;신유정;정한규;박시우;노춘수;제진수;권기철
    • 한국기계가공학회지
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    • 제18권1호
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    • pp.59-64
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    • 2019
  • In recent years, the HP-CRTM method, which has the ability to produce carbon fiber-reinforce plastic composites at high speeds, has come into the spotlight in the automotive parts industry, which demands high productivity. Multi-axial carbon fabric, an intermediate material used in this HP-CRTM molding process, consists of layered fibers without crimp, which makes it better in terms of tensile and shear strength than the original woven fabrics. The NCF (non-crimp fabric) can form the layers of the carbon fiber, which have different longitudinal and lateral directions, and ${\pm}{\theta}$ degrees, depending on the product's properties. In this research, preforms were made with carbon fibers of ${\pm}45^{\circ}$ and $0/90^{\circ}$, which were lamination structures under seven different conditions, in order to create the optimal laminated structure for automobile reinforcement center floor tunnels. Carbon fiber composites were created using each of the seven differently laminated preforms, and polyurethane was used as the base material. The specimens were manufactured in accordance with the ASTM D3039 standards, and the effect of the NCF lamination structure on the mechanical properties was confirmed by a tensile test.

원단 변사 감지를 위한 비접촉식 원단 변사 검출 센서 개발 (Developing the Non-contact Detection Sensor for sensing Fiber Selvage)

  • 이대희;이재용
    • 전기전자학회논문지
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    • 제20권4호
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    • pp.454-458
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    • 2016
  • 일반적으로 원단 후가공시 원단의 가장자리를 핀으로 고정하게 되는데, 이때 원단의 고정 부분의 흠집으로 인해 감긴 원단의 포장 보관 시 변사부분이 부풀어 올라 전체적으로 원단의 변형이 발생한다. 원단의 변형 및 손상은 섬유제품의 품질 저하로 이어지기 때문에 원단 변사부분의 검출은 원단 마무리 가공에서 반드시 필요하다. 본 연구에서는 원단제조시 제품의 품질을 좌우하는 자동 변사 커팅(auto selvage cutting)시스템에 사용하는 비접촉식 변사검출 센서를 연구하였다. 이를 위해 32개의 센서를 2.5mm 간격으로 배열하여 감지하는 센서시스템을 개발하였고 이변사검출센서 시스템으로 실제 변사 검출이 가능한 것을 실험으로 확인 하였다.

유압제어식 멀티셀 패더롤의 가속시험을 통한 성능평가 기법 연구 (An Experimental Study on the Performance Evaluation Method of Padder Roll by Hydraulic Multi Cell with Acceleration Test)

  • 조경철;이은하;박시우;김수연
    • 드라이브 ㆍ 컨트롤
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    • 제15권3호
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    • pp.43-48
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    • 2018
  • The hydraulic control valve, used in the CPB (cold-pad-Batch) cold dyeing system, passes through a pressurized material that absorbs the dye. The hydraulic control of the hydraulic control panel shall be driven in a uniform and precisely controlled manner, as it interferes directly with the dyschromatism. In this study, an acceleration test model was employed to verify the durability of the hydraulic control of the hydraulic control panel, which was manufactured by the scenic model, and the pre-roll angle was analyzed before the performance of acceleration test. Based on the change in the amount of deformation of the padder roll the durability of the padder roll was analyzed along with verification of the durability of the skin and the rubber coating in contact with the fabric. Furthermore, the accelerated test method used for hydraulic controlled multi-cell padder rolls was verified.

워터제트직기 구동시스템의 동특성 해석 (Dynamic Characteristic Analysis of Water Jet Loom Driving System)

  • 김상윤;박대규;전두환;박명규
    • 한국전산구조공학회논문집
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    • 제21권5호
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    • pp.459-464
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    • 2008
  • 섬유기계산업은 생산성의 극대화를 위해 고속/정밀화를 추구하고 있으며 수요자의 요구에 따라 높은 내구성과 안정성, 신뢰성을 가진 기계를 요구하고 있다 본 연구에서는 워터제트직기를 대상으로 실제 운전 시 구동계에 토크센서를 부착하여 모듈별로 직기에 영향을 미치는 부하량을 측정 및 분석하였다 또한, 워터제트직기에 대한 동역학적 해석을 수행한 결과와 비교함으로서 섬유기계의 구동계에 대한 토크와 진동에 대한 계측 및 분석기술을 개발하고, 내구성과 안정성이 뛰어난 고부가가치의 섬유기계 개발에 대한 기초자료를 제시하였다.

트레일링 암 생산용 LFT-D 시스템에서의 압축성형 해석 (Compression Molding Analysis of LFT-D System for Vehicle Trailing Arm)

  • 박보규;정진우;정한규;박시우;하동수;최현열
    • 한국기계가공학회지
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    • 제16권6호
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    • pp.133-138
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    • 2017
  • Recently, CFRP composites are widely used as lightweight materials have with excellent mechanical properties and can beare widely used in various fields. In general, thermosetting resins are used for CFRP. However, in recent years, studies have been carried out using thermoplastic resins have been actively carried out to overcome the disadvantages of thermosetting resins. The LFT-D system is a molding method in which a fiber is directly cut to a the desired length while being impregnated with a thermoplastic resin to produce a compound and that is then press-molding molded to form the product. In this paper, before the production of the trailing arm, the compression molding analysis was carried out in order to grasp the problems that may occur during production. Through cCompression molding analysis was applied to calculate of the minimum press pressure and to compare and analysis analyze the molding conditions characteristic required to formfor forming the trailing arm.

LFT-D 시스템을 이용한 탄소 장섬유 열가소성 복합재의 제조 및 인장특성 분석 (Fabrication and Characterization of Carbon Long-Fiber Thermoplastic Composites using the LFT-D System)

  • 신유정;정한규;박시우;박동욱;박열;정진우
    • 한국기계가공학회지
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    • 제16권5호
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    • pp.25-30
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    • 2017
  • Carbon-fiber-reinforced plastic (CFRP) composite materials have been widely used in various industrial fields because the design variables can be adjusted according to the application of the required structure. Thermosetting and thermoplastic resins are used as the base materials of CFRP composites for the lightweight construction of automotive components. Thermoplastics have several advantages such as no curing and recyclability compared to thermosetting resin. In this study, CFRP composites were made using the Long-Fiber Thermoplastic-Direct (LFT-D) process. The LFT-D process includes an in-line production system that directly impregnates a thermoplastic resin, extrudes the composite material, and molds it. This process increases the strength and decreases the molding time. The tensile strength characteristics on the mechanical properties of CFRP were analyzed according to the parameters of LFT-D based on thermoplastics. To analyze the properties of CFRP, the specimens were prepared based on the tensile test standard ASTM 3039 of composite materials.

원단 불량 검사기의 자동 마킹 시스템 개발 (Development of an Automatic Marking System for Fabric Inspection Machine)

  • 김재연;이재용
    • 한국기계가공학회지
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    • 제21권6호
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    • pp.22-29
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    • 2022
  • In this study, an automatic marking system for fabric inspection machines was developed. The main objectives of the study were to promote intelligence and automation for the inspection process, as well as to increase textile industrial productivity. Generally, when a worker manually inspects and marks a fabric, human error and reduced efficiency are unavoidable. To overcome these problems, we developed an automatic marking system that uses robots. This system incorporates a vision camera to automatically recognize defects, and an optical fiber sensor to detect the side of the fabric. To verify the performance, the control system sends a command directly to the robot to mark the fabric. Finally, the actual production confirmed that the proposed system could perform the desired motion.