• Title/Summary/Keyword: Technical precision

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Development of Thermoplastic-Thermoset Multi Component Injection Mold for a Waterproof Connector (방수커넥터용 열가소성-열경화성 이종소재 사출금형 개발)

  • Jung, T. S.;Choi, K. S.
    • Transactions of Materials Processing
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    • v.24 no.6
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    • pp.418-425
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    • 2015
  • Based on eco-friendly advantages and the enhanced development in the chemical and physical characteristics, liquid silicone rubber (LSR) is widely used in producing precision parts in the automotive, medical, electronics, aeronautical and many other industries. In the current work, a thermoplastic-thermoset multi component injection molding (MCM) was developed for a waterproof automotive connector housing using PBT and LSR resins. Measurements of the rheological characteristics of PBT and LSR were made to improve the reliability of the numerical analysis for the multi component injection process. With the measured viscosity, pvT and curing data, numerical analysis of the multi cycle injection molding was conducted using simulation software (Sigma V5.0).

A Delay-Dependent Approach to Robust Filtering for LPV Systems with Discrete and Distributed Delays using PPDQ Functions

  • Karimi Hamid Reza;Lohmann Boris;Buskens Christof
    • International Journal of Control, Automation, and Systems
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    • v.5 no.2
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    • pp.170-183
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    • 2007
  • This paper presents a delay-dependent approach to robust filtering for linear parameter-varying (LPV) systems with discrete and distributed time-invariant delays in the states and outputs. It is assumed that the state-space matrices affinely depend on parameters that are measurable in real-time. Some new parameter-dependent delay-dependent stability conditions are established in terms of linear matrix inequalities (LMIs) such that the filtering process remains asymptotically stable and satisfies a prescribed $H_{\infty}$ performance level. Using polynomially parameter-dependent quadratic (PPDQ) functions and some Lagrange multiplier matrices, we establish the parameter-independent delay-dependent conditions with high precision under which the desired robust $H_{\infty}$ filters exist and derive the explicit expression of these filters. A numerical example is provided to demonstrate the validity of the proposed design approach.

A Study on Structure of Support Ball Screw and Arrangement of Combined Bearing (볼나사 지지 구조와 베어링 조합 배열에 관한 연구)

  • 홍성오;정성택;조규재
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.3
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    • pp.51-56
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    • 2002
  • In order to achieve high precision machine tools, Performance enhancement of feed drive systems is required. One of the important technical issues is how to decrease thermal expansion of ball screw in proportion to the increase of machining speed. When measuring force of stretch of ball screw, since not only actual expansion and the value of bending have to be considered, it is impossible to define the exact value of expansion. In addition, support bearings of ball screw gain considerable force in axial direction. It also generates thermal expansion on the ball screw, and deteriorates the performances of the hearings. In conclusion, it is impossible to give the pretension enough to absorb all the elongation due to thermal expansion generated during machine is running. If given bed column and saddle are all bent to chance machine accuracy, and the support bearings of ball screw is damaged.

A Study on the High-Accuracy Power Meter and Reliability Verification Plan (고정밀 전력미터의 개발과 신뢰성 확보 방안에 대한 연구)

  • Lee, Sanghun;LEE, Changhwa
    • Journal of Korea Multimedia Society
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    • v.20 no.7
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    • pp.1046-1053
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    • 2017
  • We propose a design method of high accuracy power measuring device and the method of securing the reliability of the measured data. As a design method for the development of the high accuracy power measuring device, the circuit was made by reflecting the high accuracy power measuring ICs and the CT (Current Transformer). To ensure the reliability of the power meter, we requested to the watt-hour meter certified testing organization to measure the error rate, and the error rate of active power based on the "Wattmeter Technical Standard(Revision notify 2014-283)" was measure, and the error rate was confirmed to be less than 0.1%.

SPEED SENSORLESS FIELD-ORINTED CONTROL OF INDUCTION MOTORS WITH AN IMPROVED FLUX ESTMATOR

  • Shin, Myoung-Ho;Hyun, Dong-Seok;Cho, Soon-Bong;Choe, Song-Yul
    • Proceedings of the KIPE Conference
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    • 1998.10a
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    • pp.392-397
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    • 1998
  • This paper proposes a programmable low pass filter(LPF) to estimate stator flux for speed sensorless stator flux orientation control of induction motors. The programmable LPF is developed to solve the dc drift problem associated with a pure integrator and a LPF with fixed pole. The pole of the programmable LPF is located far from the origin to decrease the time constant as speed increases. The programmable LPF has the phase and the magnitude compensator to exactly estimate stator flux in a wide speed range. So, the drift problem is much improved and the stator flux is exactly estimated in the wide speed range.

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Resistive displacement transducer enhanced measurement resolution by electrical line contact (선형 전기접촉으로 계측해상도가 향상된 저항성 변위센서)

  • Kim, Kyung-Ah;Choi, Seong-Su;Cha, Eun-Jong
    • Journal of Sensor Science and Technology
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    • v.16 no.4
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    • pp.263-269
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    • 2007
  • Although variable resistance displacement transducer is widely applied for its technical simplicity, electrical point contact limits measurement resolution (precision). The present study introduced roller shaped structure for electrical line contact. Proto-type transducer was developed and measurement characteristics were compared with a commercialized product. When the displacement was varied with steps of 5 mm, 1 mm, and down to 0.1 mm, the correlation coefficient between resistance and displacement decreased lower than 0.9 in the commercialized product while the proto-type transducer maintained values higher than 0.99. Therefore, the measurement resolution was enhanced by approximately 10 times. Since manufacturing also seemed easier, the present results would enable more accurate and less expensive manufacturing of variable resistance displacement transducer.

Tension/Heat/Thermal Deformation Analysis of a Cold Coiled Strip in Coiling Process (냉연 판재의 권취공정에 있어서 장력/열/변형 해석)

  • 정영진;이규택;강충길
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2002.05a
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    • pp.39-43
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    • 2002
  • A new model for heat transfer and thermal deformation analysis according to strip mm in coiling process has been proposed. Finite difference analyses for heat transfer of cold rolled coil have been carried out under various coiling tensions and strip crown using the equivalent thermal conductivity for the radial direction of cold rolled coil which is a function of strip thickness, surface characteristics and compressive pressure. The compressive pressure is calculated from a equation expressed as a function of hoop stress and coil tension considering strip mm obtained by experiment. Finite element method for thermal deformation of cold rolled coil has been performed to investigate the effects of the strip crown, the coil tension and temperature. From these analyses, it is found that the axial inhomogeneity of thermal deformation is increased as the strip crown, compressive pressure, and temperature drop in cold coiled strip increase.

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Simulation for Defect Diagnosis in Belt Transport System (벨트 이송 시스템의 결함 진단을 위한 시뮬레이션)

  • Lee, Nam-Hoon;Lyu, Sang-Heon;Ihn, Yong-Seok;Choi, Yeon-Sun;Koo, J.C.
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.16 no.4 s.109
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    • pp.366-371
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    • 2006
  • As functional requirements of automatic office machines like printers, Automatic Tellex Machines(ATMs), copying machines are on a trend for the higher speed and precision, extensive technical advances are being developed and implemented in the industry. Media transport system is a device to convey a sheet of paper in ATMs and printers. The stability of media transport system is a matter of concern as their operating throughput rapidly increases. And defects of belts or rollers in a transport system directly affect the level of stability of the system. Therefore an automatic diagnostic system for predicting various defects is necessary for the stable operation of the media transport system. A simulation based on multi-body dynamics has been done for a feasibility study of a system design for the defect anticipation.

Effect of Reverse Transformation on the Microstructure and Retained Austenite Formation of 0.14C-6.SMn Alloy Steel (0.14C-6.5Mn 합금강의 미세조직과 잔류오스테나이트 형성에 미치는 역변태처리의 영향)

  • Song, K.H.;Lee, O.Y.
    • Journal of the Korean Society for Heat Treatment
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    • v.13 no.4
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    • pp.253-258
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    • 2000
  • The present study aimed to develop the TRIP(transformation induced plasticity) aided high strength low carbon steel sheets using reverse transformation process. The cold-rolled 0.14C-6.5Mn steel was reverse-transformed by slow heating to intercritical temperature region and air cooling to room temperature. An excellant combination of tensile strength and elongation of $98.3kgf/mm^2$ and 44.4% appears. This combination comes from TRIP phenomena of retained austenite during deformation. The stability of retained austenite Is very Important for the good ductility and it depends on diffusion of carbon and manganese during reverse transformation. The air cooling after holding at intercritical temperature retards the formation of pearlite and provides the carbon enrichment in retained austenite, resulting the increase of elongation in cold-roiled TRIP steel.

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A study on improvement of manufacturing process of aluminum chassis drive gear (알루미늄 섀시 드라이브 기어 제조공정 개선에 관한 연구)

  • Lee, Chun-Kyu;Choi, Kye-Kwang
    • Design & Manufacturing
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    • v.12 no.1
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    • pp.26-30
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    • 2018
  • The aluminum chassis drive gear manufacturing process improvement has been very effective in both technical and economic aspects. Technology for Shear mold design technology, mold material selection and processing technology, and press molding technology has improved greatly overall. In the meantime, it is necessary to clarify the causes of defects that occur frequently due to lack of technology, Based on this, it is meaningful that it has secured the ability to respond to new product development and molding in the future. By applying these technologies, we plan to expand not only the drive gear chassis, but also various types of press forming such as frame, handle, various fastening parts of system window. In addition, the ability to develop precision products in the future is expected to become a driving force in further enhancing the competitiveness of companies.