• Title/Summary/Keyword: Surface Repair method

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Repair method application for micro-cracks of less than 0.3 mm width in residential apartment buildings (공동주택에 발생되는 0.3mm미만 미세균열의 보수공법 적용을 위한 근거 마련 기초연구)

  • Park, So-Young;Yoo, Jae-Yong;Kim, Soo-Yeon;Oh, Sang-Keun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2018.05a
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    • pp.105-106
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    • 2018
  • Cracks are typical defects that occur in concrete structures. When cracks occur in the structure, durability reduction, concrete neutralization, and steel corrosion cause functional safety problems. In order to prevent such cracks, surface repair method is performed for cracks smaller than 0.3 mm and rechargeable method is performed for cracks larger than 0.3 mm. However, even if it is applied by the surface repair method at less than 0.3 mm, re-leakage cracks continue to occur. Recently, the Supreme Court ruled that the rechargeable method should be applied to cracks less than 0.3mm in order to reduce the occurrence of defects. However, it was considered that the repair fees were too high relative to the observed defect rate, resulting in a necessitation of modifying the existing construction analysis administration standards. This study analyzes the differences in the subjective views on the durability degradation with regards to surface repair methods in concrete structures.

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Experimental study on the Development of Thin-layer Pavement Method using Hybrid Epoxy for Concrete Bridge Deck Crack Repair (콘크리트 교면포장 균열 보수를 위한 하이브리드 에폭시 박층포장 보수공법 개발에 관한 실험적)

  • Kim, Han-Sol;Jang, Jong-Min;Lee, Han-Seung
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2022.11a
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    • pp.79-80
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    • 2022
  • A method for repairing cracks using low-viscosity resins has been proposed as a construction method that can quickly repair roads from deterioration. However, when the viscosity of the epoxy resin is high, there is a limit in that it is difficult for the material to penetrate into microcracks and cracks in the concrete top plate. In this study, an epoxy thin-layer pavement repair method was developed using low-viscosity PMMA (Poly methyl methacrylate) to repair microcracks on the pavement surface and pavement layer and reinforce the pavement surface. Materials necessary for the thin-layer packaging method were developed, and performance was evaluated to meet the epoxy binder quality standards. As a result, all materials met the required performance.

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A Study on Carbonation Progress of Concrete After Surface Repair method for remodeing apartment (아파트 리모델링을 위한 표면보수공법후 콘크리트의 탄산화 진행에 관한 연구)

  • Lee, Hyung-Min;Sung, Myung-Jin;Lee, Han-Seung
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2014.11a
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    • pp.15-16
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    • 2014
  • As the importance of maintenance of reinforced concrete structure recently has emerged, the attention of durability of structure has been increasing. There are many studies about durability decline especially due to the carbonation. In order to study carbonation progress after surface repair of carbonated concrete, each carbonation penetration velocity from different repair materials of concrete structure is compared through the experiment of carbonation accelerating CO2 concentration to 100%. As carbonation infiltration progress is predicted through this study, the counterplan of service life evaluation will be prepared on selection of repair materials of concrete structure.

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Evaluation of Injection Property on the Crack Repair Method by Installing the Packer with Right Angle Drill Type in RC Structure

  • Ko, Jinsoo;Lee, Sungbok;Kim, Byungyun;Seo, Cheho
    • Architectural research
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    • v.11 no.2
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    • pp.27-34
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    • 2009
  • The purpose of this study is to investigate the problem of crack repair materials and methods in existing concrete structure and to propose the effective injection method on crack repair by packer type. The result of this study is as follows. It is investigated that the crack width in the inner matrix of concrete structure is decreased about 30-40% than that in the surface of the concrete structure. Also it is showed that the possibility which could be monolithic with injection part became higher if the injection part is installed near to surface of concrete on the punching method to vertical direction against crack area. The injection of repair material can be poured smoothly under about $10N/mm^2$ pressure on the condition that cracks are monolithic with injection part without dust by drill. The method which is effective injection for a repair material is the punching method in compliance with coredrill. But, the research continuously is necessary about minimum injection pressure.

DEVELOPMENT AND REPAIR OF LAMINATE TOOLS BY JOINING PROCESS

  • Yoon, Suk-Hwan;Na, Suck-Joo
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.402-407
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    • 2002
  • Laminate tooling process is a fast and simple method to make metal tools directly for various molding processes such as injection molding in rapid prototyping field. Metal sheets are usually cut, stacked, aligned and joined with brazing or soldering. Through the joining process, all of the metal sheet layers should be rigidly joined. When joining process parameters are not appropriate, there would be defects in the layers. Among various types of defects, non-bonded gaps of the tool surface are of great importance, because they directly affect the surface quality and dimensional accuracy of the final products. If a laminate tool with defects has to be abandoned, it could lead to great loss of time and cost. Therefore a repair method for non-bonded gaps of the surface is essential and has important meaning for rapid prototyping. In this study, a rapid laminate tooling system composed of a CO2 laser, a furnace, and a milling machine was developed. Metal sheets were joined by furnace brazing, dip soldering and adhesive bonding. Joined laminate tools were machined by a high-speed milling machine to improve surface quality. Also, repair brazing and soldering methods of the laminates using the $CO_2$ laser system have been investigated. ill laser repair process, the beam duration, beam power and beam profile were of great importance, and their effects were simulated by [mite element methods. The simulation results were compared with the experimental ones, and optimal parameters for laser repair process were investigated.

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A Study on probability of rebar corrosion After repair method of carbonated existing RC structures (탄산화가 진행된 기존 RC구조물의 보수공법 적용후 철근의 부식확률 평가에 관한 연구)

  • Lee, Hyung-Min;Kim, Sang-Youl;Lee, Han-Seung
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2015.05a
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    • pp.32-33
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    • 2015
  • As the importance of maintenance of reinforced concrete structure recently has emerged, the attention of durability of structure has been increasing. There are many studies about durability decline especially due to the carbonation. In order to study carbonation progress after surface repair of carbonated concrete, each carbonation penetration velocity from different repair materials of concrete structure is compared through the experiment of carbonation accelerating CO2 concentration to 100%. As carbonation infiltration progress is predicted through this study, the counterplan of service life evaluation will be prepared on selection of repair materials of concrete structure.

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Properties of new crack repair materials using organic and inorganic composites (유·무기 복합재료를 이용한 새로운 균열 보수재료의 특성)

  • Ahn, Tae-Ho;Bang, Sin-Young;Kim, Kyoung-Min;Sho, Kwang-Ho
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2015.05a
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    • pp.228-229
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    • 2015
  • In this research, properties of new crack repair materials using organic and inorganic composites (OAI) were investigated under various crack conditions. Especially, this study aims to develop new composites repair materials as needed to follow the crack and its repair method. Crack repair methods such as injection method and surface treatment repair method using self-healing capability for the practical industrial application were examined in comparison with normal crack repair method as a epoxy injection. From these results, it was confirmed that the sealing and injection effects through the cracks from field tests could be improved by OAI.

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Porcelain repair - Influence of different systems and surface treatments on resin bond strength

  • Yoo, Ji-Young;Yoon, Hyung-In;Park, Ji-Man;Park, Eun-Jin
    • The Journal of Advanced Prosthodontics
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    • v.7 no.5
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    • pp.343-348
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    • 2015
  • PURPOSE. The purpose of this study was to evaluate the bond strength of composite resin on the fracture surface of metal-ceramic depending on the repair systems and surface roughening methods. MATERIALS AND METHODS. A total of 30 disk specimens were fabricated, 15 of each were made from feldspathic porcelain and nickel-chromium base metal alloy. Each substrate was divided into three groups according to the repair method: a) application of repair system I (Intraoral Repair Kit) with diamond bur roughening (Group DP and DM), b) application of repair system I with airborne-particle abrasion (Group SP and SM), and c) application of repair system II (CoJet Intraoral Repair System, Group CP and CM). All specimens were thermocycled, and the shear bond strength was measured. The data were analyzed using the Kruskal-Wallis analysis and the Mann-Whitney test with a significance level of 0.05. RESULTS. For the porcelain specimens, group SP showed the highest shear bond strength ($25.85{\pm}3.51MPa$) and group DP and CP were not significantly different. In metal specimens, group CM showed superior values of bond strength ($13.81{\pm}3.45MPa$) compared to groups DM or SM. CONCLUSION. Airborne-particle abrasion and application of repair system I can be recommended in the case of a fracture localized to the porcelain. If the fracture extends to metal surface, the repair system II is worthy of consideration.

PWSCC Crack Growth Analysis Using Numerical Method in the Inner Surface Repair Weld of A Nozzle (노즐 이종금속용접부의 내면 보수용접부에서 수치해석법을 이용한 PWSCC 균열성장해석)

  • Kim, Sang-Chul;Kim, Mann-Won
    • Journal of Welding and Joining
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    • v.29 no.2
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    • pp.64-71
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    • 2011
  • In this paper, crack propagation analyses in the inner diameter (ID) repair weld of the dissimilar metal weldment of a nozzle were performed using a finite element alternating method (FEAM). To calculate the theoretical solution for the crack tip stress intensity factor, a weak type singular integral equation consisted of crack surface traction and dislocation density function was constructed and solved in conjunction with the FEAM. A two-dimensional axisymmetric finite element nozzle model was prepared and ID repair welding was simulated. An initial crack, 10% depth of weld thickness, was assumed and crack propagation trajectory from the initial crack to the 75% depth of thickness was calculated using the FEAM. Crack growth versus time curve was also calculated and compared with the curves obtained from ASME code method. With the method constructed in this paper, crack propagation trajectory and crack growth time were calculated automatically and effectively.

Evaluation of Injection Property on the Crack Repair Method by installing the packer with Right Angle Drill Type in RC Structure (직각천공방식으로 패커를 설치한 콘크리트 균열보수공법의 보수재 주입특성에 관한 연구)

  • Ko Jin-Soo;Lee Sung-Bok;Seo Che-Ho
    • Journal of the Korea Institute of Building Construction
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    • v.6 no.2 s.20
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    • pp.91-98
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    • 2006
  • The purpose of this study is to investigate the problem of crack repair materials and methods in existing concrete structure and to propose the effective injection method on crack repair by packer type. The result of this study is as follows. It is investigated that the crack width in the inner matrix of concrete structure is decreased about 30-40% than that in the sulfate of the concrete structure. Also it is showed that the possibility which could be monolithic with injection part became higher if the injection part if installed near to surface of concrete on the punching method to vertical direction against crack area. The injection of repair material can be poured smoothly under about $10N/mm^2$ pressure on the condition that cracks are monolithic with injection part without dust by drill. The effective method to pour the injection repair material is the punching method by coredrill but several research to minimize injection pressure should be continually.