DOI QR코드

DOI QR Code

PWSCC Crack Growth Analysis Using Numerical Method in the Inner Surface Repair Weld of A Nozzle

노즐 이종금속용접부의 내면 보수용접부에서 수치해석법을 이용한 PWSCC 균열성장해석

  • Kim, Sang-Chul (Dept. of Occupational Health & Safety Engineering, Semyung University) ;
  • Kim, Mann-Won (Nuclear Engineering & Technology Institute, KHNP)
  • 김상철 (세명대학교 보건안전공학과) ;
  • 김만원 (한국수력원자력(주), 원자력발전기술원)
  • Received : 2010.12.08
  • Accepted : 2011.04.15
  • Published : 2011.04.30

Abstract

In this paper, crack propagation analyses in the inner diameter (ID) repair weld of the dissimilar metal weldment of a nozzle were performed using a finite element alternating method (FEAM). To calculate the theoretical solution for the crack tip stress intensity factor, a weak type singular integral equation consisted of crack surface traction and dislocation density function was constructed and solved in conjunction with the FEAM. A two-dimensional axisymmetric finite element nozzle model was prepared and ID repair welding was simulated. An initial crack, 10% depth of weld thickness, was assumed and crack propagation trajectory from the initial crack to the 75% depth of thickness was calculated using the FEAM. Crack growth versus time curve was also calculated and compared with the curves obtained from ASME code method. With the method constructed in this paper, crack propagation trajectory and crack growth time were calculated automatically and effectively.

Keywords

References

  1. Materials Reliability Program : Alloy 82/182 Butt Weld Safety Assessment for U. S. PWR Plant Designs (MRP-113), EPRI, Palo Alto, CA: 2004, 1009549
  2. Materials Reliability Program : Crack Growth Rates for Evaluating Primary Water Stress Corrosion Cracking (PWSCC) of Alloy 82, 182, and 132 Welds (MRP-115), EPRI. Palo Alto, CA, 2004, 1006696
  3. Materials Reliability Program : Advanced FEA Evaluation of Growth of Postulated Circumferential PWSCC Flaws in Pressurizer Nozzle Dissimilar Metal Welds (MRP-216): Evaluations Specific to Nine Subject Plants, EPRI, Palo Alto, CA, 2007, 1015383
  4. M.W. Kim, Y.J. Kim, E.S. Yoon, K.H. Na and Y.S. Park : Effect of Curve Fitting of Residual Stress on Crack Growth Analysis in Alloy 82/182 Repair Weld of a Nozzle, Proceedings on 2009 KPVP Annual Conference, 2009, 277-278 (in Korean)
  5. E.J. Park, E.J. Kim and S.H. Yoo : An Analysis of the Fatigue Crack Opening Behaviour in the Welding Residual Stress Field by the Finite Element Method, J. of the Korean Welding Society, 21-6 (2003), 77-83 (in Korean)
  6. S.C. Kim and Y.B. Lee : The Application of Forman Equation for Fatigue Crack Propagation in Welding Residual Stress Region, J. of the Korean Welding Society, 5-1 (1987), 42-48 (in Korean)
  7. Y.B. Lee and N.I. Cho : Redistribution of Welding Stress and its Effects on Fatigue Crack Propagation, J. of the Korean Welding Society, 13-4 (1995), 155-162 (in Korean)
  8. S.H. Song, H. Kim and J.S. Bae : The Study of Fatigue Crack Propagation Behavior in the Welding Residual Stress Field by Superposition Method, J. of the Korean Society of Precision Engineering, 11-4 (1994), 47-52 (in Korean)
  9. J.H. Park, M.W. Kim, and S.N. Atluri : Analysis of multiple curved cracks embedded in an isotropic plate using the finite element alternating method, Computer Modeling and Simulation in Engineering, 4 (1999), 58-63
  10. ASME Boiler and Pressure Vessel Code, Section XI, 2010
  11. M.H. Santare and L.M. Keer, : Interaction Between an Edge Dislocation and a Rigid Elliptical Inclusion, J. Appl. Mech., 53 (1986), 382-385 https://doi.org/10.1115/1.3171768
  12. N.I. Muskhelishvili : Some Basic Problems in the Theory of Elasticity, Noordoff, Groningen, 1951 https://doi.org/10.1115/1.3171768
  13. Y.K. Chung and Y.Z. Chen : New Integral Equation for Plane Elasticity Crack Problems, Theoretical and Applied Fracture Mech., 7 (1987), 177-184 https://doi.org/10.1016/0167-8442(87)90033-4
  14. W.L. Zang and P. Gudmundson : Kinked Cracks in an Anisotropic Plane Modeled by an Integral Equation Method, Int. J. Solids Structures, 27 (1991), 1855-1865 https://doi.org/10.1016/0020-7683(91)90016-9
  15. J.H. Park and S.N. Atluri : Mixed mode fatigue growth of curved cracks emanating from fastener holes in aircraft lap joints, Computational Mechanics, 21 (1998), 477-482 https://doi.org/10.1007/s004660050326
  16. J.H. Park, M.W. Kim, and S.N. Atluri : Analysis of multiple curved cracks embedded in an isotropic plate using the finite element alternating method, Computer Modeling and Simulation in Engineering, 4 (1999), 58-63 https://doi.org/10.1007/s004660050326
  17. S.C. Kim and M.W. Kim : Crack Growth Analysis of Dissimilar Metal Weld Using a Numerical Method, J. of KWJS, 28-1 (2010), 100-106 (in Korean) https://doi.org/10.5781/KWJS.2010.28.1.100
  18. ABAQUS/Standard Version 6.5, HK&S Inc, 1997
  19. Materials Reliability Program: Welding Residual and Operating Stresses in PWR Alloy 182 Butt Welds (MRP-106), EPRI, Palo Alto, CA: 2004, 1009378