• 제목/요약/키워드: Stainless steel shaft

검색결과 20건 처리시간 0.021초

소형선박용 스테인리스강 축의 음극방식 응용 (Optimum Cathodic Protection for Stainless Steel Shaft of Small-Size Boat)

  • 배일용;박정대;강대선;이명훈;김기준
    • 한국마린엔지니어링학회:학술대회논문집
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    • 한국마린엔지니어링학회 2005년도 후기학술대회논문집
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    • pp.232-233
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    • 2005
  • Stainless steel has been stably used closed by passivity oxidation films($Cr_2O_3$) is made by neutral atmospheric environment. However, passivity oxidation films of the surface of stainless steel occasionally comes to be destroyed in seawater which is influenced by an environment having halogen ion like $Cl^-$, then, localization corrosion comes to occur. Stainless steel 304 for shaft system material of the small-size FRP fishing boat on seawater environments made an experiment on simulation of sacrifical anode(Al, Zn). Through these experiment and study, following results have been obtained ; According to the field inspection and corrosion simulation, the corrosion on the 2nd class stainless steel shaft(STS 304) in FRP fishing boat has been verified to occur by crevice corrosion and galvanic corrosion etc.. According to the comparison and analysis of Stainless steel 304 shaft materials after simulation leaving unprotected and applying cathodic protection, unprotected shaft specimen of stainless steel 304 was severely corroded, but, protected shaft specimen was not totally corroded. This result is assumed to be made by the facts that anodic reaction, $Fe{\rightarrow}Fe^{2+}$ + $2e^-$, has been restricted by the cathodic protection current of sacrificial anode material.

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스테인리스강 프로펠러축의 가공에 따른 재질특성에 관한 연구 (Properties of the material on stainless steel propeller shaft with the weld working)

  • 손영태;정광교;이명훈
    • 선박안전
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    • 통권24호
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    • pp.4-20
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    • 2008
  • Stainless steel 304 or stainless steel 630 types using propeller shaft of a small ship or a FRP fishing boat generally restrain localization corrosion and abrasion damage occurrence to shaft bearing or grand packing contact. In general, the residual stress which remains after welding or heat treatment in material can cause the stress concentration or localization corrosion. In case of small ship, stainless steel such as STS304 has long been used for propeller shaft. Meanwhile, crew of small ship tend to reuse damaged propeller shaft after repair by welding and performing heat treatment to save cost. However, it was found that reused propeller shaft by repair often caused troubles in ship's operation. In this study, the basic guideline for maintenance and treatment of propeller shaft are investigated. From the results of investigation, remarkable deterioration of the material properties and corrosion resistance on the welded work part was observed.

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AL계 희생양극에 의한 2종스테인리스 강축의 음극방식 실용화 연구 (Study of Practical Cathodic Protection of 2nd Class Stainless Steel Shaft by means of Al Sacrificial Anode)

  • 손영태;이명훈;이희준
    • 선박안전
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    • 통권22호
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    • pp.34-53
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    • 2007
  • In the case of hull material. large sized merchant ships are made of steel, on the other hand FRP or wood are used for small sized fishing boats. At present in Korea approximately 88,500 fishing boats are in operation of which 70% are made of FRP In the meantime, stainless steel is frequently used as shaft materials of the small-size FRP fishing boat. Namely, the kinds of shaft materials are STS 304(18Cr-8Ni), STS 316(18Cr-12Ni-2.5Mo steel) and STS 630(17Cr-Ni-Nb steel)etc. Among these things, STS 304 which is the cheapest and having ordinary corrosion resistance is most widely used as 2nd class shaft material. But, using STS 304 for shaft system material of the small-size FRP fishing boat on seawater environments entails a severe corrosion which causes shaft system troubles. Particularly, the corrosions tend to be concentrated of the stern and bow side, propeller shaft surface of inside of stern tube and the boat having no stern cooling pipe line system. As a solution for those problems, research on the ways to mitigate corrosion on the part of 2nd class stainless steel shaft have been undertaken. In the result, not only clarification for the reason of corrosion of the part of stainless steel shaft used mainly for the small-size FRP fishing boat was done, but also most optimal corrosion protection system was developed by experimenting shaft's protection simulation based of the electrochemical cathodic protection principle. In addition, verification through the field test on the optimal cathodic corrosion protection method by means of aluminum sacrificial anode was carried out. In this study, effective and economical shaft's protection system is suggested to the small-size FRP fishing boat operator by substantiating the results obtained from the research on the optimal cathodic protection.

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FRP 어선 2종 스테인리스강 축의 음극방식을 위한 실용설계 및 적용방안 연구 (A Study on the Practical Cathodic Protection Design for the FRP Fishing Boat and It’s Application Scheme)

  • 강대선;김기준;이명훈;박정대;김태언
    • 선박안전
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    • 통권21호
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    • pp.66-77
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    • 2006
  • Stainless steel has been stably used closed by passivity oxidation films(Cr₂O₃) is made by neutral atmospheric environment. However, passivity oxidaton films of the surface of stainless steel occasionally comes to be destroyed in seawater which is influenced by an environment having galogen ion like Cl‾, then, localization corrosion comes to occur Stainless steel 304 for shaft system material of the small-size FRP fishing boat on seawater environments made an experiment on simulation of sacrifical anode(Al, Zn). Through these experiment and study, following results have been obtained ; According to the field inspection and corrosion simulation, the corrosion on the 2nd class stainless steel shaft(STS304) in FRP fishing boat has been verified to occur by crevice corrosion and galvanic corrosion etc., According to the comparison and analysis of Stainless steel 304 was severely corroded, but, protected shaft specimen was not totallay corroded. This result is assumed to be made by the facts that anodic reaction, Fe → fe²++ 2e¯, has been restricted by the cathodic protection current of sacrificial anode material.

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스테인리스강 프로펠러축계의 육성 용접에 대한 연구 (A Study of Built-Up Repair Welding for Stainless Steel Propulsion Shafting)

  • 백신영
    • 해양환경안전학회지
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    • 제13권4호
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    • pp.119-125
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    • 2007
  • 현재 중소형선박의 동력전달용 스테인리스 추진축계가 많이 사용되고 있으나 선미를 통과하는 선미관 패킹부, 베어링이 작용하는 접촉부 등에서 마모, 축의 재질불량이나 설계 불량으로 인하여 축이 절손되는 경우가 많다. 프로펠러축이 과다마모 또는 절손으로 파단시 새로운 축으로 전환하고 있으나 축을 새것으로 구입하려면 주문, 제작 등에 따라 상당한 비용이 소요된다. 또한 축을 육성 용접하는 경우는 해양수산관청의 승인을 득하도록 되어 있으나 지금까지 승인이 된 경우가 없었다. 따라서 이 연구에서는 직접 스테인리스 재료를 육성 용접하면서 모재와 비교하여 용접에 따른 금속조직의 변화, 결함의 계측 등을 규명하여 해양수산관청의 승인에 필요한 용접 절차, 검사에 필요한 사항 등을 검토하였다.

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최적 연속 전해드레싱을 적용한 스테인레스 강의 연삭 특성에 관한 연구 (A Study on the Grinding Characteristics of Stainless Steel with Optimum In-process Electrolytic Dressing)

  • 이은상;김정두
    • 한국생산제조학회지
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    • 제7권5호
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    • pp.29-37
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    • 1998
  • In recent years, grinding techniques for precision machining of stainless steel used in shaft, screw parts and clear value have been improved by using the superabrasive wheel and precision grinding machine. The completion of optimum dressing of superabrasive wheel makes possible the effective precision grinding of stainless steel. However, the present dressing system cannot have control of optimum dressing of the superabrasive wheel. In this study, a new system and the grinding mechanism of optimum in-process dressing of superabrasive wheel. Therefore, the optimum in-process electrolytic dressing is a good method to obtain the efficiency and mirror-like grinding of stainless steel (STS304)

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Optimal Friction Materials of Tiny Piezoelectric Ultrasonic Linear Motor

  • Lee, Kyong-Jae;Nahm, Sahn;Kang, Jin-Kyu;Ko, Hyun-Phill;Kang, Chong-Yun;Kim, Hyun-Jae;Yoon, Seok-Jin
    • Transactions on Electrical and Electronic Materials
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    • 제6권6호
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    • pp.249-255
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    • 2005
  • In recent years, a novel tiny piezoelectric linear motor converting a radial mode vibration to a longitudinal mode vibration driven by the impact force has been developed for a camera optical module. The tiny piezoelectric motor is consisted of a shaft, mobile element, and piezoelectric transducer. In this work, the frictional coefficient and static friction force of the interface between the shaft and the mobile element have been investigated according to their respective materials. It was found that two combinations, namely Pyrex glass or stainless steel for the shaft and stainless steel (SUS) for the mobile element, exhibited good dynamic behaviors in the tiny ultrasonic linear motor, which was newly developed based on operating concepts based on Newton's law.

가변피치 프로펠러의 축기전력 특성에 관한 연구 - 세계로호를 중심으로 - (A Study on the Characteristics of Shaft Electric Motive Force of Controllable Pitch Propeller - Focusing on the M/V Segero -)

  • 박경민;임명환;최상범;안병원
    • 해양환경안전학회지
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    • 제28권1호
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    • pp.135-140
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    • 2022
  • 대부분의 기계는 여러 종류의 금속으로 구성된다. 특히 선박의 축계는 프로펠러 날개의 황동과 스테인리스로 된 축으로 이루어져 있다. 이 이종금속이 바닷물의 전해액에 들어가면 볼타 전지를 이루고, 기전력이 발생된다. 이 기전력은 축계를 받치고 있는 베어링과 축을 전기부식 시키는 원인이 된다. 선박에서는 이 부식을 막기 위해 선박에서는 축 접지 시스템을 설치하여 운용하고 있다. 본 연구는 가변피치 프로펠러의 축기전력을 측정하기 위하여 추진축의 전압과 주기관의 회전수를 동시에 측정하였다. 측정장치는 내셔널인스트루먼트사의 24bit A/D컨버터를 사용하여 측정하였고, 프로그램은 LabVIEW를 사용하였다. 주기관의 회전수와 축기전력의 발생, 블레이드 각도에 따른 기전력과, 배의 항해 방향에 따른 축기전력을 측정하고 분석하였다.

발전 계획에서 순환 물 펌프 고장 분석 (Failure Analysis of Circulating Water Pump Shaft in Power Plant)

  • Lee, Jaehong;Jung, Nam-gun
    • KEPCO Journal on Electric Power and Energy
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    • 제7권1호
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    • pp.125-128
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    • 2021
  • This paper presents the root cause failure analysis of the circulating water pump in the 560 MW thermal power plant. A fractured austenitic stainless-steel shaft operated for 24 years was examined. Fracture morphology was investigated by micro and macro-fractographic analysis. The metallurgical analyses including chemical analysis, metallography and hardness testing were performed. The analysis reveals that the pump shaft was fractured due to the reverse bending load with combination of rotating bending load. Corrective actions for plant operator was recommended based on the analysis.

함정용 소화펌프 구동 모터의 소손현상 개선에 관한 연구 (A Study on the Burning Damage of a Driving Motor for Warship Fire Pump)

  • 정상후
    • Journal of Advanced Marine Engineering and Technology
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    • 제31권8호
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    • pp.1035-1041
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    • 2007
  • An improvement of driving motor burning damages on a couplingless type warship fire pump is studied. The pump consists of an induction motor a pump-motor shaft and a volute type impeller. The burning damage had occured by changing the material of the pump-motor shaft from carbon steel(SM 45C) to stainless steel(STS 316) for improving anti-corrision properity in sea water. It is shown that a material change on the pump-motor shaft can reduce the efficiency of driving motor and may cause motor burning in the process of pump development stage. This kind of motor burning problem can be solved by increasing the efficiency of the motor and changing the geometry of the inner parts.