• Title/Summary/Keyword: Stainless steel shaft

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Optimum Cathodic Protection for Stainless Steel Shaft of Small-Size Boat (소형선박용 스테인리스강 축의 음극방식 응용)

  • Bae, I.Y.;Park, J.D.;Kang, D.S.;Lee, M.H.;Kim, K.J.
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2005.11a
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    • pp.232-233
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    • 2005
  • Stainless steel has been stably used closed by passivity oxidation films($Cr_2O_3$) is made by neutral atmospheric environment. However, passivity oxidation films of the surface of stainless steel occasionally comes to be destroyed in seawater which is influenced by an environment having halogen ion like $Cl^-$, then, localization corrosion comes to occur. Stainless steel 304 for shaft system material of the small-size FRP fishing boat on seawater environments made an experiment on simulation of sacrifical anode(Al, Zn). Through these experiment and study, following results have been obtained ; According to the field inspection and corrosion simulation, the corrosion on the 2nd class stainless steel shaft(STS 304) in FRP fishing boat has been verified to occur by crevice corrosion and galvanic corrosion etc.. According to the comparison and analysis of Stainless steel 304 shaft materials after simulation leaving unprotected and applying cathodic protection, unprotected shaft specimen of stainless steel 304 was severely corroded, but, protected shaft specimen was not totally corroded. This result is assumed to be made by the facts that anodic reaction, $Fe{\rightarrow}Fe^{2+}$ + $2e^-$, has been restricted by the cathodic protection current of sacrificial anode material.

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Properties of the material on stainless steel propeller shaft with the weld working (스테인리스강 프로펠러축의 가공에 따른 재질특성에 관한 연구)

  • Son, Yeong-Tae;Choung, Kwang-Gyo;Lee, Myeong-Hoon
    • Journal of Korea Ship Safrty Technology Authority
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    • s.24
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    • pp.4-20
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    • 2008
  • Stainless steel 304 or stainless steel 630 types using propeller shaft of a small ship or a FRP fishing boat generally restrain localization corrosion and abrasion damage occurrence to shaft bearing or grand packing contact. In general, the residual stress which remains after welding or heat treatment in material can cause the stress concentration or localization corrosion. In case of small ship, stainless steel such as STS304 has long been used for propeller shaft. Meanwhile, crew of small ship tend to reuse damaged propeller shaft after repair by welding and performing heat treatment to save cost. However, it was found that reused propeller shaft by repair often caused troubles in ship's operation. In this study, the basic guideline for maintenance and treatment of propeller shaft are investigated. From the results of investigation, remarkable deterioration of the material properties and corrosion resistance on the welded work part was observed.

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Study of Practical Cathodic Protection of 2nd Class Stainless Steel Shaft by means of Al Sacrificial Anode (AL계 희생양극에 의한 2종스테인리스 강축의 음극방식 실용화 연구)

  • Son, Yeong-Tae;Lee, Myeong-Hun;Lee, Hui-Jun
    • Journal of Korea Ship Safrty Technology Authority
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    • s.22
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    • pp.34-53
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    • 2007
  • In the case of hull material. large sized merchant ships are made of steel, on the other hand FRP or wood are used for small sized fishing boats. At present in Korea approximately 88,500 fishing boats are in operation of which 70% are made of FRP In the meantime, stainless steel is frequently used as shaft materials of the small-size FRP fishing boat. Namely, the kinds of shaft materials are STS 304(18Cr-8Ni), STS 316(18Cr-12Ni-2.5Mo steel) and STS 630(17Cr-Ni-Nb steel)etc. Among these things, STS 304 which is the cheapest and having ordinary corrosion resistance is most widely used as 2nd class shaft material. But, using STS 304 for shaft system material of the small-size FRP fishing boat on seawater environments entails a severe corrosion which causes shaft system troubles. Particularly, the corrosions tend to be concentrated of the stern and bow side, propeller shaft surface of inside of stern tube and the boat having no stern cooling pipe line system. As a solution for those problems, research on the ways to mitigate corrosion on the part of 2nd class stainless steel shaft have been undertaken. In the result, not only clarification for the reason of corrosion of the part of stainless steel shaft used mainly for the small-size FRP fishing boat was done, but also most optimal corrosion protection system was developed by experimenting shaft's protection simulation based of the electrochemical cathodic protection principle. In addition, verification through the field test on the optimal cathodic corrosion protection method by means of aluminum sacrificial anode was carried out. In this study, effective and economical shaft's protection system is suggested to the small-size FRP fishing boat operator by substantiating the results obtained from the research on the optimal cathodic protection.

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A Study on the Practical Cathodic Protection Design for the FRP Fishing Boat and It’s Application Scheme (FRP 어선 2종 스테인리스강 축의 음극방식을 위한 실용설계 및 적용방안 연구)

  • Gang, Dae-Seon;Kim, Gi-Jun;Lee, Myeong-Hun;Park, Jeong-Dae;Kim, Tae-Eon
    • Journal of Korea Ship Safrty Technology Authority
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    • s.21
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    • pp.66-77
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    • 2006
  • Stainless steel has been stably used closed by passivity oxidation films(Cr₂O₃) is made by neutral atmospheric environment. However, passivity oxidaton films of the surface of stainless steel occasionally comes to be destroyed in seawater which is influenced by an environment having galogen ion like Cl‾, then, localization corrosion comes to occur Stainless steel 304 for shaft system material of the small-size FRP fishing boat on seawater environments made an experiment on simulation of sacrifical anode(Al, Zn). Through these experiment and study, following results have been obtained ; According to the field inspection and corrosion simulation, the corrosion on the 2nd class stainless steel shaft(STS304) in FRP fishing boat has been verified to occur by crevice corrosion and galvanic corrosion etc., According to the comparison and analysis of Stainless steel 304 was severely corroded, but, protected shaft specimen was not totallay corroded. This result is assumed to be made by the facts that anodic reaction, Fe → fe²++ 2e¯, has been restricted by the cathodic protection current of sacrificial anode material.

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A Study of Built-Up Repair Welding for Stainless Steel Propulsion Shafting (스테인리스강 프로펠러축계의 육성 용접에 대한 연구)

  • Baik, Shin-Young
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.13 no.4
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    • pp.119-125
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    • 2007
  • In recent days, the consumption of stainless steel in the propulsion shafting systems for small-medium class vessel is increased due to its high corrosion protection with wear resistant properties. Unfortunately the small and medium class vessel that operated in the west-south sea area of Korean peninsula experienced heavy wear down due to the role of mud. In the event of wear or broken down, the propeller shaft must be replaced by new one, but the new shaft is very expensive and time-consuming for order made supply. In this case, the methods of built up for wear and broken shaft by welding is one of the most effective cases. In this study, the built up welding for austenitic stainless steel shaft has been accomplished by various pre-surface treatment, welding methods, post heattreatment and inspection. The results confirmed that the built-up welding was one of the effective methods for stainless steel shafting.

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A Study on the Grinding Characteristics of Stainless Steel with Optimum In-process Electrolytic Dressing (최적 연속 전해드레싱을 적용한 스테인레스 강의 연삭 특성에 관한 연구)

  • 이은상;김정두
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.5
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    • pp.29-37
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    • 1998
  • In recent years, grinding techniques for precision machining of stainless steel used in shaft, screw parts and clear value have been improved by using the superabrasive wheel and precision grinding machine. The completion of optimum dressing of superabrasive wheel makes possible the effective precision grinding of stainless steel. However, the present dressing system cannot have control of optimum dressing of the superabrasive wheel. In this study, a new system and the grinding mechanism of optimum in-process dressing of superabrasive wheel. Therefore, the optimum in-process electrolytic dressing is a good method to obtain the efficiency and mirror-like grinding of stainless steel (STS304)

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Optimal Friction Materials of Tiny Piezoelectric Ultrasonic Linear Motor

  • Lee, Kyong-Jae;Nahm, Sahn;Kang, Jin-Kyu;Ko, Hyun-Phill;Kang, Chong-Yun;Kim, Hyun-Jae;Yoon, Seok-Jin
    • Transactions on Electrical and Electronic Materials
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    • v.6 no.6
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    • pp.249-255
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    • 2005
  • In recent years, a novel tiny piezoelectric linear motor converting a radial mode vibration to a longitudinal mode vibration driven by the impact force has been developed for a camera optical module. The tiny piezoelectric motor is consisted of a shaft, mobile element, and piezoelectric transducer. In this work, the frictional coefficient and static friction force of the interface between the shaft and the mobile element have been investigated according to their respective materials. It was found that two combinations, namely Pyrex glass or stainless steel for the shaft and stainless steel (SUS) for the mobile element, exhibited good dynamic behaviors in the tiny ultrasonic linear motor, which was newly developed based on operating concepts based on Newton's law.

A Study on the Characteristics of Shaft Electric Motive Force of Controllable Pitch Propeller - Focusing on the M/V Segero - (가변피치 프로펠러의 축기전력 특성에 관한 연구 - 세계로호를 중심으로 -)

  • Park, Kyung-Min;Im, Myeong-Hwan;Choe, Sang-Bom;Ahn, Byong-Won
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.28 no.1
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    • pp.135-140
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    • 2022
  • Most machines are made of several types of . In particular, the shaft system of the ship consists of the brass of the propeller blade and the stainless steel of the shaft. When dissimilar the electrolyte solution of seawater, a voltaic cell and a shaft electromotive force is generated. This electromotive force causes electrical corrosion of the bearing and shaft supporting the shaft system. prevent this corrosion, a shaft grounding system is installed in ships. As for the experimental method, various information acquired by designing a program to periodically measure the electromotive force of the controllable pitchpropeller) system using an A/D converter of NI. This study analyzed the generation and characteristics of accumulator electromotive force for CPP and considered the installation location of the grounding system to remove the accumulator electromotive force.

Failure Analysis of Circulating Water Pump Shaft in Power Plant (발전 계획에서 순환 물 펌프 고장 분석)

  • Lee, Jaehong;Jung, Nam-gun
    • KEPCO Journal on Electric Power and Energy
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    • v.7 no.1
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    • pp.125-128
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    • 2021
  • This paper presents the root cause failure analysis of the circulating water pump in the 560 MW thermal power plant. A fractured austenitic stainless-steel shaft operated for 24 years was examined. Fracture morphology was investigated by micro and macro-fractographic analysis. The metallurgical analyses including chemical analysis, metallography and hardness testing were performed. The analysis reveals that the pump shaft was fractured due to the reverse bending load with combination of rotating bending load. Corrective actions for plant operator was recommended based on the analysis.

A Study on the Burning Damage of a Driving Motor for Warship Fire Pump (함정용 소화펌프 구동 모터의 소손현상 개선에 관한 연구)

  • Jeong, Sang-Hu
    • Journal of Advanced Marine Engineering and Technology
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    • v.31 no.8
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    • pp.1035-1041
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    • 2007
  • An improvement of driving motor burning damages on a couplingless type warship fire pump is studied. The pump consists of an induction motor a pump-motor shaft and a volute type impeller. The burning damage had occured by changing the material of the pump-motor shaft from carbon steel(SM 45C) to stainless steel(STS 316) for improving anti-corrision properity in sea water. It is shown that a material change on the pump-motor shaft can reduce the efficiency of driving motor and may cause motor burning in the process of pump development stage. This kind of motor burning problem can be solved by increasing the efficiency of the motor and changing the geometry of the inner parts.