• Journal of Korean Society for Quality Management
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• v.35 no.1
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• pp.20-23
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• 2007

A generalized spare ordering policy is treated in this paper. If the operating unit fails before a scheduled ordering time an expedited order is placed at the failure time instant, otherwise a regular order for a spare is placed at the scheduled time. The original unit is replaced when the ordered spare is delivered. The lifetime, regular and expedited lead times have general distributions. The problem is to find the optimum ordering time which minimizes the expected cost rate including the observation, ordering, uptime and down-time costs. Some properties regarding the optimal policy are derived. To explain the spare ordering policy a numerical example is also included.

• International Journal of Quality Innovation
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• v.7 no.3
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• pp.15-23
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• 2006

A spare ordering policy is considered for planned maintenance. Introducing the ordering, uptime, downtime, inventory costs and salvage value, we derive the expected cost effectiveness. The problem is to determine jointly the ordering time for a spare and the preventive replacement time for the operating unit which maximize the expected cost effectiveness. Some properties regarding the optimal policy are derived, and a numerical example is included to explain the proposed model.

• Journal of Korean Society of Industrial and Systems Engineering
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• v.33 no.2
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• pp.170-175
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• 2010

Maintaining a complex repairable system can be achieved by repairing, replacing, or any other activities. This paper proposes a joint optimization policy that is composed with ordering and replacing under minimal repair for the complex system. For this purpose, we derive the expected cost due to the minimal repair, ordering, downtime, inventory costs, and salvage value of units that follow generally distribution. Some properties about the optimum ordering policy that are suggested for our purpose shows that the optimum ordering policy minimizing the expected cost is either one of the two typical policies : (1) the original unit is replaced as soon as the ordered spare is delivered, or (2) the delivered spare is used as inventory part until the original unit fails.

• Journal of Korean Society for Quality Management
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• v.39 no.4
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• pp.480-485
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• 2011

This paper presents a spare ordering policy for preventive replacement with minimal repair. To analyze the ordering policy, the failure process is modeled by a non-homogeneous Poisson process. Introducing the ordering, repair, downtime, replacement costs and salvage value, we derive the expected cost effectiveness as a criterion of optimality when the lifetime and lead times for the regular and expedited orders are generally distributed random variables. It is shown that, under certain conditions, there exists a finite and unique optimum ordering time which maximizes the expected cost effectiveness. A numerical example is also included to explain the proposed model.

• Journal of Korean Institute of Industrial Engineers
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• v.7 no.1
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• pp.13-20
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• 1981

Three inspection-ordering policies of a part with three types of lead times, i. e., expedited lead time, special lead time and regular lead time are considered. Policy I : The original part is replaced by a spare immediately after delivery, even if the original part is still operating. Policy II : The delivered spare is put into inventory until the original part failes. Policy III : The original part is inspected once again immediately after the delivery of the spare. If it is in a good state, the original part is used up to its mean degradation time, then replaced. If it is in a degradation state, the original part is replaced by a spare. A cost effectiveness for each policy is analyzed. Optimal inspection-ordering policy which maximizes a cost effectiveness is obtained. Time to degradation distribution and time to failure distribution are assumed to be Weibull and exponential, respectively. Variations of policies are observed with respect to variations of associated costs.

• Journal of the Korea Safety Management & Science
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• v.9 no.4
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• pp.121-127
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• 2007

CSP(Concurrent Spare Parts) is supplied with the procurement of new equipment or weapon system and is used to sustain the equipment without resupply during the initial coverage period. This study is concerned with a problem of determining the near optimal inventory level of the spare parts, especially Concurrent Spare Parts. For this, we utilize the mixed periodic and continuous review polices considering the CSP and (r,Q) Policies concurrently in a two-echelon distribution system. We propose the mathematical model to minimize the total cost which is composed with ordering cost, purchasing cost, holding cost, and stickout cost. If the mixed policy is compared to other policies(CSP, (r,Q)), the proposed methodology performs well and is best policy in the equipment maintenance expenses.

• Asia-Pacific Journal of Business Venturing and Entrepreneurship
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• v.9 no.2
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• pp.81-86
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• 2014

In this paper, a jointly optimal group replacement and spare provisioning policy is presented. Most maintenance policies assume that the spare inventory is always available, but in practice the maintenance schedule is affected by the availability of spare inventory. We present a maintenance-inventory model which jointly optimizes the group replacement interval and spare ordering quantity. Group replacement policy is used when a group of units are put in operation simultaneously. The operating fleet is replaced altogether at a predetermined number of units are failed. A sufficient level of spare inventory is carried to perform a number of group replacement. A cost rate expression which considers the group maintenance cost and inventory holding cost is derived and a heuristic method for searching the optimum value of decision variables is suggested. Numerical examples demonstrate the analytical results and the performance of the presented model.

• IE interfaces
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• v.21 no.4
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• pp.354-364
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• 2008

This paper deals with a design problem of simulation for MIME (multi indenture and multi echelon) with lateral transshipment. Especially, we consider lateral transshipments in case that (S-1, S) ordering policy is used in multi echelon repair system. Some rules for ordering spare parts in lateral transshipments between the lowest-level units are studied and are implemented by an activity diagram in object-oriented method. By numerical examples, we compare regular (S-1, S) ordering policy and (S-1, S) policy with lateral transshipment.

• Journal of Korean Society for Quality Management
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• v.14 no.2
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• pp.21-27
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• 1986

This paper deals with a continuous review (s,S) spare part inventory system. The distributions of service life of each part and the replenishment lead time are assumed to be exponential. Assuming that there is never more than a single order outstanding, we obtain the average annual cost of operating the inventory system. If the length of stockout period is small enough to be neglected compared to the length of operating period, the optimal operating policy variables minimizing the cost rate can be calculated iteratively. For the case of one-for-one ordering (that is, s=S-1), an exact cost rate, and a closed form decision rule minimizing the cost rate are obtained for a more general situation in which more than one order is allowed to be outstanding and the distribution of the replenishment lead time is general.

• ETRI Journal
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• v.8 no.2
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• pp.167-177
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• 1986

국설계가 수행된 후 이를 바탕으로 product ordering 을 하기 위해 물자 설계가 수행된다. TDX-1 시스팀의 물자 설계를 위한 TDX-1 dimensioning system 에서 수행되는 내용은 H/W device traffic dimensioning, cable dimensioning, parts calculation, system price estimation, power consumption calculation, spare parts calculation, system optimization 으로서 이들에 대한 구체적인 수행 방법과 절차를 제시하였다. 효율적인 물자산출을 위해 전산 패키지인 "DIMEX"를 개발하였다. DIMEX의 source program 은 C-language로 되어 있으며 UNIX operating system에서 수행된다. DBMS는 troll을 사용하고 있다. Memory size는 troll을 제외하고 약 10,000 block 정도이다. 현재에도 DIMEX 에 대한 기능 보완 및 추가가 VAX750(System5)에서 계속 진행 중에 있다.