• Journal of the Korea Academia-Industrial cooperation Society
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• v.21 no.6
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• pp.482-489
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• 2020

This study conducted a prototype development and evaluation by performing die-casting mold design, mold manufacturing, and injection condition optimization based on flow and solidification analysis to meet the needs of the coupling parts produced by die casting. Through flow analysis, the injection conditions suitable for 100% filling in the cavity were found to be a molten metal temperature of 670 ℃, injection speed of 1.164 m/s, and filling pressure of 6.324~18.77 MPa. In addition, solidification close to 100 % occurred in all four cavities when the solidification rate was 69.47 %. A defect inspection on the surface and inside the product revealed defects, such as poor molding and pores. In addition, the dimensions of the injected product were within the target tolerance and showed good results. Through the feedback of the results of flow and solidification analysis, it was possible to optimize the mold design, and the injection optimization conditions were confirmed to be a total cycle time of approximately 6.5 seconds. Good quality carrier parts with an average surface hardness of approximately 45 mm from the gate measured at 97.48(Hv) could be produced.

• Journal of the Korean GEO-environmental Society
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• v.25 no.6
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• pp.5-12
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• 2024

Currently, a grouting method that minimizes damage to the reservoir embankment by injecting solidification agent at low pressure is commonly used to ensure waterproofing and safety of the embankment, but the use of solidification agents can cause issues, such as a decrease in durability and a lack of clear method for determining the mixing ratio. In this study, when the base ground and solidification agent were stirred and mixed at various weight mixing ratios, the permeability coefficient and strength of the mixture were confirmed through laboratory tests, and the optimal mixing ratio was suggested through analysis of the test results. The specimen for the laboratory test was produced considering the mixing ratio of the solidification agent. The specimen for the permeability coefficient test was tested by producing one each of cohesionless and cohesive soil for a mixing amount of 1.5 kN/m³ of solidification agent, and the permeability test results confirmed that the water barrier performance was secured below the permeability coefficient value required by various design criteria. A total of 24 specimens for the strength test were produced, 3 for each of 5 mixing amounts for cohesive soil and 3 mixing amounts for cohesionless soil. The strength test results showed that the uniaxial compressive strength tends to increase linearly with increasing curing time for both cohesionless soil and cohesive soil when the mixing amount is less than 2.0 kN/m³. Therefore, the optimal mixing ratio applied to the site is determined to be mixing amount of 1.5 kN/m³ and 2.0 kN/m³. Finally, numerical analysis reflecting test results was conducted on design case for improvement projects for aging reservoirs embankment to verify the water barrier performance and safety improvement effects.

• Journal of Korea Foundry Society
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• v.21 no.3
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• pp.155-162
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• 2001

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2006.05a
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• pp.425-428
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• 2006

A semi-solid forming technology has some advantages compared with conventional forming processes such as die casting, squeeze casting and hot/cold forging. In this study, the numerical analysis of semi-solid filling has been studied with solid fraction fs = 30% of A356 aluminum alloys. The finite difference program of two-phase flow model of Navier Stokes' equation coupled with heat transfer and solidification has been developed to predict a filling pattern, liquid segregation and temperature distribution of semi-solid metals. It gives die filling patterns and final solidification area. It can predict mechanical properties of semi-solid forming processes.

• Advances in materials Research
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• v.13 no.2
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• pp.141-151
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• 2024

The aim of this work was to determine the behavior of alloy elements and compounds formed during solidification in the manufacturing process of the CuAgZrCr alloy under an oxidizing environment. Bulk and surface analysis techniques, such as Scanning Electron Microscopy (SEM), X-ray Photoelectron Spectroscopy (XPS), Raman and X-ray diffraction (XRD) were used to characterize the phases obtained in the solidification process. In order to focus the analysis on the on grain boundary interface, partial removal of the matrix phase by acid attack was performed. The compositional differences obtained by SEM-EDX, Raman and XPS on post-manufacturing materials allowed us to conclude that the composition of grain boundaries of the alloy is directly influenced by the oxidizing environment of alloy manufacturing.

• Economic and Environmental Geology
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• v.46 no.6
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• pp.535-544
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• 2013

Influence of sulfate on the early hydration in the solidification treatment of abandoned mine tailings was characterized. Solidified specimens using hydrated lime as a binder were prepared with various amounts of added $Na_2SO_4$ and different curing days. Unconfined compressive strength measurement, heavy metal leaching test, XRD analysis were performed after 7-, 14- and 28-days curing. According to curing days strength of solidified specimens using only distilled water increased but those with addition of $Na_2SO_4$ decreased. External cracks of specimens developed definitely with increasing $Na_2SO_4$ concentration and curing days. Concentrations of Cu, Cd, Zn, and As in the leached solutions from solidified specimens decreased significantly but Pb was leached readily in cases of hydrated lime dosage more than 10 wt%. Gypsum and $MgSO_4$ were identified in the cracked solidified specimens by XRD analysis, and pillar-shaped crystals of SEM image were identified as gypsum in reference with EDS analysis. Crystallization of sulfate in the process of lime-tailing solidification caused cracking, which should be supplemented for solidification treatment of highly sulfur-contained tailing.

• Journal of Nuclear Fuel Cycle and Waste Technology(JNFCWT)
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• v.16 no.2
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• pp.183-193
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• 2018

Currently, the Korea Atomic Energy Research Institute (KAERI) is planning to build the Ki-Jang Research Reactor (KJRR) in Ki-Jang, Busan. It is important to safely dispose of low-level radioactive waste from the operation of the reactor. The most efficient way to treat radioactive waste is cement solidification. For a radioactive waste disposal facility, cement solidification is performed based on specific waste acceptance criteria such as compressive strength, free-standing water, immersion and leaching tests. Above all, the leaching test is important to final disposal. The leakage of radioactive waste such as $^{137}Cs$ causes not only regional problems but also serious global ones. The cement solidification method is simple, and cheaper than other solidification methods, but has a lower leaching resistance. Thus, this study was focused on the development of cement solidification for an enhancement of cesium leaching resistance. We used Zeolite and Loess to improve the cesium leaching resistance of KJRR cement solidification containing simulated KJRR liquid waste. Based on an SEM-EDS spectrum analysis, we confirmed that Zeolite and Loess successfully isolated KJRR cement solidification. A leaching test was carried out according to the ANS 16.1 test method. The ANS 16.1 test is performed to analyze cesium ion concentration in leachate of KJRR cement for 90 days. Thus, a leaching test was carried out using simulated KJRR liquid waste containing $3000mg{\cdot}L^{-1}$ of cesium for 90 days. KJRR cement solidification with Zeolite and Loess led to cesium leaching resistance values that were 27.90% and 21.08% higher than the control values. In addition, in several tests such as free-standing water, compressive strength, immersion, and leaching tests, all KJRR cement solidification met the waste acceptance or satisfied the waste acceptance criteria for final disposal.

• Journal of the Korean Solar Energy Society
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• v.21 no.4
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• pp.47-54
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• 2001

This study has been conducted to verify the possibility of adaptation of a latent storage type air-conditioning system, shifting the peak load of electronic power to a building. In this paper, an energy equation to evaluate performance of PEM(phase change material) has been suggested and solved, after discretization. As a result, it is confirmed that the results from the energy equation are correspond with those from present studies to analysis of one-dimensional solidification and to analysis of two-dimensional solidification.

• Proceedings of the Korea Concrete Institute Conference
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• 2004.05a
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• pp.466-471
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• 2004

Efficient numerical finite element analysis of creeping concrete structures requires the use Kelvin or Maxwell chain model, which is most conveniently identified from a continuous retardation or relaxation spectrum, the spectrum in turn being determined from the given compliance or relaxation function. The method of doing that within the context of solidification theory for creep with aging was previously worked out by Bazant and Xi, but only for the case of a continuous retardation spectrum based on Kelvin chain. The present paper is motivated by the need to incorporate concrete creep into the recently published microplane model M4 for nonlinear triaxial behavior of concrete, including tensile fracturing and behavior under compression. In that context. the Maxwell chain is more effective than Kelvin chain. because of the kinematic constraint of the microplanes used in M4. Determination of the continuous relaxation spectrum for Maxwell chain. based on the solidification theory, is outlined and numerical examples are presented.

• Journal of the Korean Institute of Electrical and Electronic Material Engineers
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• v.15 no.11
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• pp.969-975
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• 2002

Thin film transistors(TFT) were made based on the polycrystalline Si (poly-Si) crystallized by sequential lateral solidification(SLS) method. The electrical characteristics of the devices were analyzed. n-type TFTs did not show a superior characteristics compared to p-type TFTs. We analyzed the causes of the failure by focused ion beam(FIB) analysis and automatic spreading resistance(ASR) measurement, to study the structural integrity and the doping distribution, respectively. FIB showed no structural problems but it revealed a non-intermixed layer in the contact holes between the polysilicon and the aluminum electrode. ASR analyses on poly-Si layer with various doping concentrations and activation temperatures showed that the inadequately doped areas were partially responsible for the inferior behavior of the whole device.