• Title/Summary/Keyword: Smart Manufacturing System

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Smart Factory's Environment Monitoring System using Bluetooth (블루투스를 이용한 스마트팩토리의 환경 모니터링 시스템)

  • Lee, Hwa-Yeong;Lee, Sung-Jin;Kim, Nam-Ho
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2021.05a
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    • pp.224-226
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    • 2021
  • Recently, in order to increase the efficiency of the product production process, the automation of facilities and devices in the factory is in progress, and a smart factory is being built using ICT and IoT technologies. In order to organically solve many problems occurring in the smart factory, a system for monitoring the wireless communication function between facilities and devices and the manufacturing process environment of the smart factory is required. In this paper, we propose a monitoring system using a Bluetooth module, a temperature/humidity sensor and a fine dust sensor to remotely monitor the process environment of a smart factory. The proposed monitoring system collect Arduino sensor values wirelessly through Bluetooth communication.

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A Study on the Logistics Sharing Platform for the Utilization of Idle Resources in Industrial Complexes: Case Study on UlSan-Mipo (산업단지내 유휴 자원 활용을 위한 물류 공유 플랫폼에 대한 연구: 울산미포 사례)

  • Jeoungha Kim;Dowoo Lee
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.46 no.spc
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    • pp.89-100
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    • 2023
  • Industrial complexes are areas where manufacturing companies are integrated, and logistics between tenant companies play a very important role, but idle resources can occur depending on the situation if each company operates independently. Accordingly, this study aimed to reduce overall logistics costs and increase corporate productivity by looking at ways to share and utilize logistics resources such as warehouses and transportation equipment to efficiently utilize logistics resources in industrial complexes and implementing a logistics sharing platform that can share these idle resources. To this end, this study conducted a research survey on the logistics status of manufacturing companies in Ulsan-Mipo Industrial Complex, based on this analysis, the necessity of logistics resource types and utilization of industrial complex resident companies, and based on this, a service model for logistics resource sharing was studied. In addition, it was intended to analyze the operational characteristics of the existing logistics system to derive improvements and to derive optimal measures to utilize information on shared idle resources. This study confirmed the importance of sharing and utilizing idle resources to optimize logistics resources in industrial complexes, and is expected to contribute to reducing logistics costs and increasing logistics efficiency of tenant companies.

A Case Study on Smart Factory Extensibility for Small and Medium Enterprises (중소기업 스마트 공장 확장성 사례연구)

  • Kim, Sung-Min;Ahn, Jaekyoung
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.44 no.2
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    • pp.43-57
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    • 2021
  • Smart factories can be defined as intelligent factories that produce products through IoT-based data. In order to build and operate a smart factory, various new technologies such as CPS, IoT, Big Data, and AI are to be introduced and utilized, while the implementation of a MES system that accurately and quickly collects equipment data and production performance is as important as those new technologies. First of all, it is very essential to build a smart factory appropriate to the current status of the company. In this study, what are the essential prerequisite factors for successfully implementing a smart factory was investigated. A case study has been carried out to illustrate the effect of implementing ERP and MES, and to examine the extensibilities into a smart factory. ERP and MES as an integrated manufacturing information system do not imply a smart factory, however, it has been confirmed that ERP and MES are necessary conditions among many factors for developing into a smart factory. Therefore, the stepwise implementation of intelligent MES through the expansion of MES function was suggested. An intelligent MES that is capable of making various decisions has been investigated as a prototyping system by applying data mining techniques and big data analysis. In the end, in order for small and medium enterprises to implement a low-cost, high-efficiency smart factory, the level and goal of the smart factory must be clearly defined, and the transition to ERP and MES-based intelligent factories could be a potential alternative.

Development of Novel Impact Paint Sensor by Using Graphene based Smart Nano Composite (그래핀 기반 지능형 나노복합소재를 이용한 고감도 임팩트 페인트 센서 개발 연구)

  • Kim, Sung Yong;Park, Sehoon;Choi, Gyoung Rak;Park, Hyung-Ki;Kang, Inpil
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.24 no.3
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    • pp.247-252
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    • 2014
  • This paper presents a novel impact sensor which can be fabricated with smart paint made of grapheme. This smart nano paint can be easily installed on structures using a spray-on technique and that can make the sensor low cost and practical. The graphene effectively improves the piezoresistivity of the smart paint and that is available to achieve sensitive impact sensor with high gauge factor. The nano smart-paint can detect sufficient impact to cover the damaged energy range of the composite around 1~3J. The voltage outputs from the sprayed paints show fairly linear responses after signal processing. The impact makes deformation of the structure and it brings change of piezoresistivity of the paint and those converts into voltage output consequently by means of a simple signal processing system. The nano smart paint is lightweight and easily applied to the structural surface, and there is no stress concentration. The nano smart paint is expected to be a cost effective and sensitive multi-functional sensor for composites and other damage monitoring applications in the field of structural health monitoring.

Design and Implementation of Smart Factory MES Model Based on Process Visualizationa for Small and Medium Business in Korea (대한민국 중소기업을 위한 공정 시각화에 기초한 스마트팩토리 생산관리시스템의 설계 및 구축)

  • Kho, Jeong-Seog;Jeong, Jongpil
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.19 no.5
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    • pp.135-141
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    • 2019
  • South Korea's smart factory drive is at a very important point. While large-scale funds and manpower are invested to secure international competitiveness and revitalize manufacturing, software investments that are only approached by IT suppliers may end up creating systems that do not meet the actual conditions of the field. As a result, there are problems in the manufacturing sector that can cause consumers to feel the fatigue of innovation in the manufacturing sector. SMEs should check from scratch and establish a gradual integration system so that they can reduce failures in IT investments and implement OT-oriented smart factories that are well utilized in the field. To this end, a process visualization solution was proposed and a step-by-step innovation was proposed at the basic level and the ICT unapplied level.

A Design of Authentication Mechanism for Secure Communication in Smart Factory Environments (스마트 팩토리 환경에서 안전한 통신을 위한 인증 메커니즘 설계)

  • Joong-oh Park
    • Journal of Industrial Convergence
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    • v.22 no.4
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    • pp.1-9
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    • 2024
  • Smart factories represent production facilities where cutting-edge information and communication technologies are fused with manufacturing processes, reflecting rapid advancements and changes in the global manufacturing sector. They capitalize on the integration of robotics and automation, the Internet of Things (IoT), and the convergence of artificial intelligence technologies to maximize production efficiency in various manufacturing environments. However, the smart factory environment is prone to security threats and vulnerabilities due to various attack techniques. When security threats occur in smart factories, they can lead to financial losses, damage to corporate reputation, and even human casualties, necessitating an appropriate security response. Therefore, this paper proposes a security authentication mechanism for safe communication in the smart factory environment. The components of the proposed authentication mechanism include smart devices, an internal operation management system, an authentication system, and a cloud storage server. The smart device registration process, authentication procedure, and the detailed design of anomaly detection and update procedures were meticulously developed. And the safety of the proposed authentication mechanism was analyzed, and through performance analysis with existing authentication mechanisms, we confirmed an efficiency improvement of approximately 8%. Additionally, this paper presents directions for future research on lightweight protocols and security strategies for the application of the proposed technology, aiming to enhance security.

Study on Thermal Analysis for Heating System of Mobile Smart Device Cover Glass Molding Machine (Mobile Smart Device Cover Glass 성형기기의 가열시스템 열해석에 관한 연구)

  • Shin, Hwan June;Lee, Jun Kyoung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.4
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    • pp.50-55
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    • 2014
  • Currently, flat cover glasses are widely applied to mobile devices. However, for a good design and for convenience of use, curved cover glasses are in demand. Thus, many companies are attempting to produce curved cover glasses using a shaving technique, but the production efficiency is very low. Therefore, a molding technique has been adopted to increase the efficiency of curved glass production systems. For a glass molding system, a uniform temperature distribution of the mold is crucial to produce high-quality curved cover glasses. Before setting the heating conditions of the molding system for a uniform temperature distribution by a thermal analysis, verification is required. Therefore, in this study, temperature measurements were conducted for a prototype molding system and the experimental results were compared with simulation computations. The temperatures of the heating block surface were in good agreement with the computational results for transient and steady conditions.

Review and Perspectives on the Research and Industrial Applications of Manufacturing Systems Engineering in Korea for 40 Years (제조시스템공학 40년-정리와 전망)

  • Choi, Byoung Kyu;Han, Kwan Hee;Jun, Cha Soo;Lee, Chul Soo;Park, Sang Chul
    • Journal of Korean Institute of Industrial Engineers
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    • v.40 no.6
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    • pp.555-567
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    • 2014
  • Over 40 years, the domestic manufacturing industry of Korea played the vital role in creating national wealth, employment and innovation in its economy. In 2011, industrial products made up 99.7 percent of exports, and formed 31.2 percent of GDP. Given those facts, the research of manufacturing systems engineering for higher manufacturing efficiency and its industrial applications have been essential for Korea's economic growth. In this paper, for celebrating the 40th anniversary of the foundation of Korea institute of industrial engineers (KIIE), the research results and its industrial applications of KIIE are reviewed and summarized in the area of manufacturing systems engineering over past 40 years. Directions of future manufacturing system and the role of industrial engineers for our continuous economic growth are also mentioned.

Smart Factory Logistics Management System Using House Interior Position Tracking Technology Based on Bluetooth Beacon (블루투스 비콘 기반 실내위치추적기술을 활용한 스마트 팩토리 물류관리시스템)

  • Oh, Am-suk
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.19 no.11
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    • pp.2677-2682
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    • 2015
  • Smart factory has the function of integrated management of production process management, logistics management as a intelligent factory, it is also emerging as the core of new industry which converges ICT and manufacturing business. We suggested Smart factory logistics management system which embedded position tracking technology and the system converges ICT and IoT. This suggested system can manage all the processes from production to release by tracking route and position based on signal strength of bluetooth 4.0 beacon tag. For the more, we will expect to apply to the various type of factory environments like detachable installation, optimized management using sensor.

A Study on the Development of Gear Transmission Error Measurement System and Verification (기어 전달오차 계측 시스템 개발 및 검증에 관한 연구)

  • Moon, Seok-Pyo;Lee, Ju-Yeon;Moon, Sang-Gon;Kim, Su-Chul
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.12
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    • pp.136-144
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    • 2021
  • The purpose of this study was to develop and verify a precision transmission error measurement system for a gear pair. The transmission error measurement system of the gear pair was developed as a measurement unit, signal processing unit, and signal analysis unit. The angular displacement for calculating the transmission error of the gear pair was measured using an encoder. The signal amplification, interpolation, and transmission error calculation of the measured angular displacement were conducted using a field-programmable gate array (FPGA) and a real-time processor. A high-pass filter (HPF) was applied to the calculated transmission error from the real-time processor. The transmission error measurement test was conducted using a gearbox, including the master gear pair. The same test was repeated three times in the clockwise and counterclockwise directions, respectively, according to the load conditions (0 - 200 N·m). The results of the gear transmission error tests showed similar tendencies, thereby confirming the stability of the system. The measured transmission error was verified by comparing it with the transmission error analyzed using commercial software. The verification showed a slight difference in the transmission error between the methods. In a future study, the measurement and analysis method of the developed precision transmission error measurement system in this study may possibly be used for gear design.