• Title/Summary/Keyword: Sintering densification

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Effects of Expanders in Manufacture and Microstructure of ZnO Varistor with $Al_2O_3$ (ZnO 바리스터의 제조에서 분산제 영향 및 $Al_2O_3$ 첨가에 따른 미세구조 연구)

  • Soh, J.J.;Han, S.W.;Kim, H.S.
    • Proceedings of the KIEE Conference
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    • 1995.11a
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    • pp.345-347
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    • 1995
  • ZnO varistor with composition of ZnO(90wt%)-$Bi_2O_3$(3wt%)-$Sb_2O_3$(3.61wt%)-$CO_2O_3$(1.16wt%)-NiO (0.88wt%)-$MnO_2$(0.71wt%)-$Cr_2O_3$(0.93wt%) according to $Al_2O_3$ addtive was fabricated by sintering methods. The optimal densification were established for the processing conditions of 8000 rpm 190$^{\circ}C$ spray drying and 1200$^{\circ}C$ 2hrs sintering. Then here investigated how additive compotions and processing variables affected the electrical and the phesical properties of these ZnO varistors.

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Electrical Contact Property of W-Cu Materials Manufactured from Nanocomposite Powder (초미립 복합분말로 제조된 W-Cu재료의 전기접점 특성)

  • 김태형
    • Journal of Powder Materials
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    • v.1 no.2
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    • pp.174-180
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    • 1994
  • Electrical contact property of the W-20wt%Cu contact materials manufactured by liquid phase sintering of nanocomposite W-Cu powders was investigated and discussed in terms of microstructural development during performance test. Nanocomposite powders were prepared by hydrogen reduction of ball milled W-Cu oxide mixture. They underwent complete densification and microstructural homogenization during liquid phase sintering. As a consequence, the W-Cu contacts produced from nanocomposite powders showed superior contact property of lower arc erosion and stable contact resistance. This might be mostly due to the fact that the arc erosion by evaporation of Cu liquid droplets and surface cracking remarkably became weakened. It is concluded that the improvement of anti-arc erosion of the composite specimen is basically attributed to microstructural homogeneity.

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Consolidation and Characterization of Cu-based Bulk Metallic Glass Composites (Cu기 벌크 비정질 복합체의 성형 및 특성)

  • Lee, Jin-Kyu;Kim, Taek-Soo
    • Journal of Powder Materials
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    • v.14 no.6
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    • pp.399-404
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    • 2007
  • The Cu-based bulk metallic glass (BMG) composite was fabricated by spark plasma sintering (SPS) using of gas-atomized metallic glass powders and ductile brass powders. No defect such as pores and cavities was observed at the interface between the brass powder and the metallic glass matrix, suggesting that the SPS process caused a severe viscous flow of the metallic glass and brass phases in the supercooled liquid region, resulting in a full densification. The BMG composites shows some macroscopic plasticity after yielding, although the levels of strength decreased.

Electronic properties of PZT(20/80) thick film and PZT(80/20) thin film multilayer with variation of sintering temperature (다층 PZT(20/80) 후막과 PZT(80/20) 박막의 소결온도에 따른 전기적 특성)

  • Noh, Hyun-Ji;Lee, Sung-Gap;Park, Sang-Man;Bae, Seon-Gi
    • Proceedings of the KIEE Conference
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    • 2006.07b
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    • pp.1243-1244
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    • 2006
  • In this paper, PZT(20/80) thick films were fabricated by the screen-printing method. And the PZT(80/20) coating solution was synthesized by the sol-gel method. PZT(20/80) thick films were screen-printed on the alumina substrates. PZT(80/20) thin film was spin-coated on the PZT(20/80) thick films to obtain densification. And the structural and electrical properties of PZT thick films were investigated with variation of sintering temperature. The PZT specimen sintered at $650^{\circ}C$ showed good relative dielectric constant of 219 and dielectric loss of 2.45%. Also the remanent polarization and the coercive field were $16.48{\mu}C/cm^2$ and 35.48kV/cm, respectively.

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Behaviors of Abnormal Expansion in $Ba_2Ti_9O_{20}$ Ceramics during Calcination Process ($Ba_2Ti_9O_{20}$ 요업체의 하소공정중 이상팽창 거동)

  • 성제홍;김정주;김남경;조상희
    • Journal of the Korean Ceramic Society
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    • v.36 no.12
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    • pp.1327-1334
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    • 1999
  • Behaviors of abnormal expansion during calcination process of Ba2Ti9O20 ceramics and its related effects on the sintering characteristics were investigated as a function of precursors. When BaCO3 and TiO2 powders were used as starting materials. BaTi4O9 phase which has relatively large molar volume was formed drastically with abnormal ex-pansion during the calcination at 95$0^{\circ}C$ to 115$0^{\circ}C$ ON the contrary using BaTiO3 and TiO2 powders as starting materials led to retardation of the formation of BaTi4O9 phase and concurrently suppressed the abnormal expansion during cal-cination process. Especially the calcined powder of BaTiO3 and TiO2 had advantages in the densification and formation of Ba2Ti9O20 single phase in the sintering process.

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Sintering Behavior of Bimodal Size-Distributed Alumina Powder Mixtures (이중분포를 갖는 알루미나 혼합분체의 소결겨동)

  • 이정아;김정주
    • Journal of the Korean Ceramic Society
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    • v.36 no.7
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    • pp.718-724
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    • 1999
  • Densification and grain growth behavior of bimodal size distributed alumina powder mixtures were investigated as a function of amount of coarse alumina powder. The specimens which contained coarse alumina powder for 60to 80wt% showed the highest green density. The amount of shrinkage of sintered specimen lineraly decreased with the increase of coarse alumina powder up to the content that showed the highest green density and then further addition of coarse alumina powder led to drastic decrease of shrinkage of specimen. Especially crack-like void were concurrently revealed in the sintered body with addition of coarse alumina powder above 60wt% When the sintering temperature increased up to 1650$^{\circ}C$ the amount of shrinkage of specimen linearly decreased and the grain growth were also retarded with increase of coarse lauminia powder.

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Reaction Sintered Mullite-Spinel-Zirconia Composites (반응소결 물라이트-스프넬-지르코니아 복합체에 관한 연구)

  • 박홍채;편지현;이윤복;류수착;박성수;오기동
    • Journal of the Korean Ceramic Society
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    • v.32 no.11
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    • pp.1255-1261
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    • 1995
  • Mullite-spinel-zirconia composites were prepared by reaction sintering of calcined alumina and magnesia, and zircon powders. The influence of calcining temperature on densification processes and on mechaical properties of subsequently sintered compacts was investigated. The mullite was formed by the reaction of $\alpha$-Al2O3 and amorphous SiO2 at firing temperatures over 141$0^{\circ}C$. The mullitization proceeded more rapidly in the specimen calcined at 110$0^{\circ}C$ than at either 120$0^{\circ}C$ or 130$0^{\circ}C$. Microstructures before and after the mullitization (or mullite dissociation) showed different morphologies, and their effects on mechanical properties were significant. The flexural strength and fracture toughness of the specimen calcined at 130$0^{\circ}C$ and subsequently fired at 145$0^{\circ}C$ were 316 MPa and 4.2Mpa.m1/2, respectively.

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The Effect of Mn on Microstructural Change in 93W-5.6Ni-1.4Fe Heavy Alloy (텅스텐 중합금에 Mn 첨가에 따른 미세조직)

  • 김은표
    • Journal of Powder Materials
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    • v.5 no.1
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    • pp.35-41
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    • 1998
  • The effect of Mn on the densification and the microstructural change in W heavy alley was investigated with adopting the improved Mn-adding method. In order to avoid the pore formation problems associated with Mn powder mixing to the other constituent powders, Mn was added afterwards to the sintered heavy alloy; Mn powder was spread homogeneously on the surface of the sintered heavy alloy compact, and this Mn powder contained specimen was resintered at the same sintering temperature. As expected, the resintered specimen showed the pore free microstructure because Mn was reduced separately from the other constituent elements. It was also founded that W grains grew rapidly at the initial stage of resintering treatment due to the activated reprecipitation of the excess W atoms substituted by Mn atoms, but the growth rate of W grains was slowly lowered with the prolonged sintering time, especially, compared to the Mn free heavy alloy. Such a retardation of grain growth should be attributed to the decreased W solubility in the Mn contented matrix phase. Furthermore, Mn addition resulted in the decrease of contiguity by improving the wetting between matrix phase and W grain.

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A new Aqueous Injection Molding Method of Fabricating W-Cu Pseudo-alloy Part (수계 바인더를 이용한 W-Cu 합금의 새로운 사출성형법 연구)

  • Lee Jeong-Keun
    • Journal of Powder Materials
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    • v.13 no.1 s.54
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    • pp.57-61
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    • 2006
  • The present work illustrates the use of water-soluble cupric salts as ingredients of binder for injection molding of $W-10 wt\%$ Cu. Parts produced are dense, homogeneous and have good surface finish, compared to those produced using conventional binder system. This new binder system provides also process-simplification benefit. $CuCl_2\;and\;Cu(NO_3)_2$ with the purity of $98\%$ was selected for this study. Rapid sintering process involving thermal decomposing was successful in densification for 1h. Final density that is about $93\%$ of theoretical value could be obtained, and are distinguishable from conventionally processed W-Cu composites.

Studies on the Sintering of the Cordierite Glass-ceramics (코디어라이트계 결정화 유리의 소결에 관한 연구)

  • 박용완;현부성
    • Journal of the Korean Ceramic Society
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    • v.29 no.10
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    • pp.779-784
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    • 1992
  • In producing cordierite glass-ceramics by sintering, following experiments were conducted in order to determine the optimum heat-treatment schedule for high-crystallinity and dense sintered body. The glass composition of 11.67MgO-29.46Al2O3-52.88SiO2-5P2O5-1B2O3 (wt%) was selected on the basis of the early experiment. The 3-step heat treatment schedule was determined by the results of DTA, Dilatometric measurement and high-temperature XRD, where the particle-size-controlled glass powder was used. The degree of densification and the crystallinity were evaluated by the measurement of the bulk density and X-ray scattering intensity. The specimen fired with the optimum conditions showed ${\alpha}$-cordierite phase, relative density ∼98%, crystallinity ∼92%, thermal expansion coefficient ∼30${\times}$10-7/$^{\circ}C$, dielectric constant ∼5.5 and resistivity ∼1.0${\times}$1012 {{{{ OMEGA }}cm, respectively.

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