• 제목/요약/키워드: Sintering Behavior

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The Effect of Sintering Condition On Tribological Behavior in the Cu-Base Sintered Friction Materials (동계 소결마찰재의 소결조건에 따른 마찰특성 고찰)

  • 김상호;김기열;정진현;이범주;정동윤
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1997.04a
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    • pp.53-61
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    • 1997
  • The effect of sintering condition on tribological behavior in the Cu-base sintered friction materials was studied through pin-on-disk type wear tester. Especially, the experiment was focused on making a comparative study between presstwed sintering and pressureless sintering. Pressureless sintering process showes more stable friction coefficient and lower wear rate than pressure sintering process. This result is related to pore size and density of pore in the sintered materials.

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Application of rate-controlled sintering into the study of sintering behavior of boron carbide (탄화붕소 소결 거동 연구를 위한 율속제어소결의 적용)

  • Lee, Hyukjae
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.25 no.1
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    • pp.6-12
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    • 2015
  • Under rate-controlled sintering, furnace power is controlled to maintain a specific specimen contraction rate. This thermal processing method guarantees continuous process with a minimum thermal energy applied over time and makes it possible to control the density of the sintered body precisely. In this study, the rate-controlled sintering is applied to the sintering of $B_4C$ in order to investigate how rate-controlled sintering variables can affect the sintering behavior and/or grain growth behavior of $B_4C$ and how the results can be interpreted using sintering theories to draw an optimal sintering condition of the rate-controlled sintering. Further, the applicability of the rate-controlled sintering into the study for sintering of unknown materials is also considered.

Sintering Behavior of (Ti+Ni) Powder Mixture during Spark-Plasma Sintering (방전플라즈마소결에 있어서의 (Ti+Ni) 혼합불말의 소결거동)

  • 김지순;양석균;정순호;강지훈;권영순
    • Journal of Powder Materials
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    • v.11 no.1
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    • pp.55-59
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    • 2004
  • TiNi bodies were produced from (Ti+Ni) powder mixture by spark-plasma sintering procerg. The sintering behavior was investigated through the measurement of change in density, densification rate, phase analysis and microstructure. Irrespective of heating rate, sintered bodies with above 97% relative density could be obtained. TiNi with B2 structure was confirmed as the major phase and $Ti_2Ni,\;TiNi_3$, unreacted Ti, Ni as the second phase. Increase in heating rate suppressed a formation of intermediate phase during sintering process. Increase in holding time at sintering temperature led to a compositional homogenization.

Densification Behavior of the Oxidation-treated Spherical Fe-powder Compact during Spark-Plasma Sintering Process (산화처리된 구형 Fe 분말 성형제의 방전플라즈마 소결거동에 관한 연구)

  • 권영순;김윤호;김지순;석명진;문진수;김환태
    • Journal of Powder Materials
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    • v.8 no.1
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    • pp.61-69
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    • 2001
  • Spark-Plasma Sintering(SPS) is one of the new sintering methods which takes advantages both inconventional pressure sintering and electric current sintering. It is known that SPS is very effective for the densification of hard-to-sinter materials like refractory metals, intermetallic compounds, glass and ceramics without grain growth. However, a clear explanation for sintering mechanism and an experimental evidence for the formation of weak plasma during SPS are not given yet. In this study, fundamental study on sintering behavior and mechanism of SPS was investiged. For this study, various spherical Fe powders were prepared such as as-received, as-reduced, and as-oxidized and then sintered by SPS facility. In order to confirm the surface cleaning effect during SPS neck region and fracture surface of sintered body was observed and analyzed by SEM/EPMA. Densification behavior was analyzed from the data of deflection along the pressure axis. Some specimens were additionally produced by Hot Pressing and the results were compared with those of SPS.

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On the Properties and Synthesis of Nanostructured W-Cu alloys by Mechanical Alloying(II) Sintering Behavior of MA NS W-Cu Composite Powders (기계적 합금화 방법으로 제조된 nanostructured W-Cu 합금의 제조 및 물성 연구(II) -MA NS W-Cu 복합분말의 소결거동-)

  • 김진천
    • Journal of Powder Materials
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    • v.5 no.2
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    • pp.89-97
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    • 1998
  • Sintering behavior of nanostructured(NS) W-Cu powders prepared by mechanical alloying (MA) was investigated as a function of sintering temperature. MA NS W-2owt%Cu and W-3owt%Cu composite powders with the crystal size of 20-30 nm were annealed at 90$0^{\circ}C$, and thermal characteristics of those powders were investigated by DSC. Sintering behavior of MA NS W-Cu composite powders was investigated during the solid-state sintering and the Cu-liquid phase sintering. The new nanosintering phenonenon of MA W-Cu powders at solid-state sintering temperature was suggested to explain the W-grain growth in the inside of MA powders. The sintering densification of MA NS W-Cu powders was enhanced at Cu melting temperature by arrangement of MA powders, i.e., the first rearrangement of MA powders was occurred, and then the rearrangement of W-grains in the sintered parts was also took place during liquid-phase sintering, i.e., the second rearrangement was happened. Due to the double rearrangement process of MA NS W-Cu powders, the high sintered density with more than 96%o was obtained and the fine and high homogeneous state of W and Cu phases was achieved by sintering at 1200 $^{\circ}C$.

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A Study on the Sintering Behavior of Nanostructured W-30 wt%Cu Composite Powder by Dilatometry (Dilatometric 분석에 의한 나노구조 W-30 wt%Cu 복합분말의 소결거동연구)

  • 류성수
    • Journal of Powder Materials
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    • v.7 no.2
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    • pp.93-101
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    • 2000
  • In order to clarify the enhanced sintering behavior of nanostructured(NS) W-Cu powder prepared by mechaincal alloying, the sintering behavior during heating stage was analysed by a dilatometry with various heating rates. The sintering of NS W-Cu powders was characterized by the densification of two stages, having two peaks in shrinkage rate curves. The temperature at which the first peak appear was much lower than Cu melting point, and dependent on heating rate. On the basis of the shrinkage rate curves and the microstructural observation, the coupling effect of nanocrystalline W-grain growth and the liquid-like behavior of Cu phase was suggested as a possible mechanism for the enhanced sintering of NS W-Cu powder in the state.

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Densification Behavior of Rhenium Alloy using Master Sintering Curve

  • Park, Dong Yong;Oh, Yong Jun;Kwon, Young Sam;Lim, Seong Taek;Park, Seong Jin
    • Journal of Powder Materials
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    • v.21 no.1
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    • pp.7-15
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    • 2014
  • This study investigated the densification behavior of rhenium alloys including W-25 wt.%Re and Re-2W-1Ta (pure Re) during sintering. The dilatometry experiments were carried out to obtain the in-situ shrinkage in $H_2$ atmosphere. The measured data was analyzed through shrinkage, strain rate and relative density, and then symmetrically treated to construct the linearized form of master sintering curve (MSC) and MSC as a well-known and straightforward approach to describe the densification behavior during sintering. The densification behaviors for each material were analyzed in many respects including apparent activation energy, densification parameter, and densification ratio. MSC with a minimal set of preliminary experiments can make the densification behavior to be characterized and predicted as well as provide guideline to sinter cycle design. Considering the results of linearized form and MSC, it was confirmed that the W-25 wt.%Re compared to Pure Re is more easily densified at the relatively low temperature.

Sintering Behavior of 2xxx Series Al alloys with Variation of Sintering Temperature (2xxx Al 합금계 혼합분말의 소결온도에 따른 소결거동)

  • 민경호;김대건;장시영;임태환;김영도
    • Journal of Powder Materials
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    • v.10 no.1
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    • pp.40-45
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    • 2003
  • Sintering behavior of 2xxx series Al alloy was investigated to obtain full densification and sound microstructure. The commercial 2xxx series Al alloy powder. AMB2712, was used as a starting powder. The mixing powder was characterized by using particle size analyzer, SEM and XRD. The optimum compacting pressure was 200 MPa, which was the starting point of the "homogeneous deformation" stage. The powder compacts were sintered at $550~630^{\circ}C$ after burn-off process at $400^{\circ}C$. Swelling phenomenon caused by transient liquid phase sintering was observed below $590^{\circ}C$ of sintering temperature. At $610^{\circ}C$, sintering density was increased by effect of remained liquid phase. Further densification was not observed above $610^{\circ}C$. Therefore, it was determined that the optimum sintering temperature of AMB2712 powder was $610^{\circ}C$.}C$.

The Effect of Sintering Parameters on the Densification Behavior of PM High Speed Steel (분말 고속도공구강의 소결 조건에 따른 치밀화 거동연구)

  • 김용진
    • Journal of Powder Materials
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    • v.1 no.2
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    • pp.190-197
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    • 1994
  • The densification behavior during a sintering of M2 and T15 grade high speed steel powder compacts was reported. Sintered densities over 98% theoretical were achieved by a liquid phase sintering in vacuum for both grades. The optimum sintering temperature range where full densification could be achieved without excessive carbide coarsening and incipient melting was much narrower in M2 than in T15 grade. The sintering response was mainly affected by the type of carbides present. The primary carbides in M2 were identified as $M_6C$ type whereas those in T15 were MC type which provides wider sintering range. The addition of elemental carbon up to 0.3% lowered the optimum sintering temperature for both grades, but had little effect on expanding the sintering range and sintered structure.

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Sintering Behavior and Phase Analysis of (Nd, Dy)-Fe-B Powder ((Nd, Dy)-Fe-B 분말의 소결특성 및 상변화 연구)

  • Kim, Se-Hoon;Kim, Jin-Woo;Kim, Young-Do
    • Journal of Powder Materials
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    • v.17 no.2
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    • pp.154-159
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    • 2010
  • In this study, the sintering behavior of (Nd, Dy)-Fe-B powder which fabricated by strip-casting was investigated with various sintering temperatures and holding times. The relative density over 99% could be obtained by both sintering at $1070^{\circ}C$ for 1h and sintering at $970^{\circ}C$ for 20h. The grain growth was observed in sintered specimen at $1050^{\circ}C$ compared to one at $970^{\circ}C$. The isothermal sintering process below $1000^{\circ}C$ led to suppress grain growth showing the improved magnetic properties. The phase transformation of Nd-rich was confirmed by X-ray diffraction pattern.