• Title/Summary/Keyword: Side cut

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Highly Efficient AC-DC Converter for Small Wind Power Generators

  • Ryu, Hyung-Min
    • Journal of Power Electronics
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    • v.11 no.2
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    • pp.188-193
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    • 2011
  • A highly efficient AC-DC converter for small wind power generation systems using a brushless DC generator (BLDCG) is presented in this paper. The market standard AC-DC converter for a BLDCG consists of a three-phase diode rectifier and a boost DC-DC converter, which has an IGBT and a fast recovery diode (FRD). This kind of two-stage solution basically suffers from a large amount of conduction loss and the efficiency greatly decreases under a light load, or at a low current, because of the switching devices with a P-N junction. In order to overcome this low efficiency, especially at a low current, a three-phase bridgcless converter consisting of three upper side FRDs and three lower side Super Junction FETs is presented. In the overall operating speed region, including the cut-in speed, the efficiency of the proposed converter is improved by up to 99%. Such a remarkable result is validated and compared with conventional solutions by calculating the power loss based on I-V curves and the switching loss data of the adopted commercial switches and the current waveforms obtained through PSIM simulations.

The study of laser processing parameter for $\mu$-BGA cutting ($\mu$-BGA 절단을 위한 레이저 가공 파라미터 연구)

  • Baek, kwang-yeol;Lee, cheon
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2001.07a
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    • pp.652-655
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    • 2001
  • In this paper, I have studied minimization of the kerf-width and surface burning which are occurred after the singulation process of multi layer $\mu$-BGA( thickness 1.1 mm, 0.9 mm) with a pulsed Nd:YAG( = 532 nm, repetition rate = 10 Hz) laser. The thermal energy of a pulsed Nd:YAG laser is used to cut the copper layer. I have studied are minimization of the surface burning and kerf-width using a photo resist, $N_2$blowing and polyester double sided tape as a cutting parameter. The $N_2$blowing reduces a laser energy loss by debris and suppresses a surface carbonization. Also, I have studied characters of cutting with a choice of side of laser beam incidence. The SEM(Scanning Electron Microscope), non-contact 3D inspector and high-resolution microscope are used to measure kerf width and surface state. The optimum value of 1.1 mm $\mu$-BGA singulation is 524 $\mu$m that is reduced kerf width of 60 % with $N_2$blowing. And I obtained reduction of carbonization of 68 % with a polyester double side tape in 0.9 mm $\mu$-BGA. I used laser intensity of 1.91$\times$10$^{6}$ / $\textrm{cm}^2$ in this study.

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LASER WELDING APPLICATION IN CAR BODY MANUFACTURING

  • Shin, Hyun-Oh;Chang, In-Sung;Jung, Chang-Ho
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.181-186
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    • 2002
  • Laser welding application for car body manufacturing has many advantages in the stiffness and the lightness of vehicle, the productivity of assembly line, and the degree of freedom in design. This presentation will express the innovation of car body manufacturing including parameter optimization, process modeling, and system integration. In this application the investment for systems was cut down dramatically by real time switching over the laser path between two welding stations. Points of technical discussion are as follows: optimization of parameters such as laser power, robot speed and trajectory, compact and useful design of jig & fixture to assure welding quality for 3 sheet-layer zinc-coated steel, system integration between 4kW Nd:YAG laser device and the other systems, on-line real time welding quality monitoring system, perfect safety standards for high power laser, minimization of consumption costs such as arc lamp, protective glass for optic, etc. Laser welding has found a place on Hyundai's production plant in conjunction with the startup of mass production of new sports car, and this production system is the result of a collaboration of its engineers. Outer side sheets are joined to inner side sheets by 122 stitch welds totally. And the length is about 2.4meter.

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Development and Mass Production Potential of a Novel 5-side Photodiode LED Viewing Angle Measurement System (5면 Photodiode를 이용한 양산 공정용 LED 지향각 측정 시스템개발에 관한 연구)

  • Kim, Dee-Wan;Park, Chan-Hee;Kim, Keun-Sik;Kim, Cheol-Sang
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.5
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    • pp.623-631
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    • 2011
  • Light emitting diodes (LEDs) which can produce uniform luminescence need a very difficult and complex procedure because LEDs have strong and straight optical property. One of the major parameters for LED production is the determination of the viewing angle. However, in the present, there is still no available production technology to measure LED viewing angle and optical property. In this study, we developed a five-side LED viewing angle and optical property measurement system, having a source meter that uses a high speed switching photo relay instead of a mercury relay. This new measurement system can measure the viewing angle at a very high accuracy of ${\pm}0.66^{\circ}$. This new technology presents a great potential for fast and reliable LED mass production, which can significantly cut down the cost from savings in production time.

Interfacial stress assessment at the cracked zones in CFRP retrofitted RC beams

  • Hojatkashani, Ata;Kabir, Mohammad Zaman
    • Structural Engineering and Mechanics
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    • v.44 no.6
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    • pp.705-733
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    • 2012
  • In this work, an experimental examination was carried out to study interfacial stresses developed at the junction zones between carbon fiber reinforced plastic (CFRP) fabrics (~1 mm thickness) and tensile concrete portion in CFRP retrofitted RC beams. In this respect, initially six similar RC beams of $150{\times}150{\times}1000mm$ dimensions were prepared. Three of which were strengthened with CFRP fabrics at the tensile side of the beams. Furthermore, a notch was cut at the center of the bottom surface for all of the studied beams. The notch was 15 mm deep and ran across the full width of tension side of the beams. The mentioned interfacial stresses could be calculated from strains measured using strain gauges mounted on the interface zone of the tensile concrete and the CFRP sheet. Based on the results obtained, it is shown that interfacial stresses developed between CFRP fabrics and RC beam had a noticeable effect on debonding failure mode of the latter. The load carrying capacity of CFRP strengthened RC specimens increased ~75% compared to that of the control RC beams. This was attributed to the enhancement of flexural mode of the former. Finally, finite element analysis was also utilized to verify the measured experimental results.

A Study on Transmission System Expansion Planning on the Side of Highest Satisfaction Level of Decision Maker

  • Tran TrungTinh;Kang Sung-Rok;Choi Jae-Seok;Billinton Roy;El-keib A. A.
    • KIEE International Transactions on Power Engineering
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    • v.5A no.1
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    • pp.46-55
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    • 2005
  • This paper proposes a new method for choice of the best transmission system expansion plan on the side of highest satisfaction level of decision maker using fuzzy integer programming. The proposed method considers the permissibility and ambiguity of the investment budget (economics) for constructing the new transmission lines and the delivery marginal rate (reliability criteria) of the system by modeling the transmission expansion problem as a fuzzy integer programming one. It solves the optimal strategy (reasonable as well as flexible) using a fuzzy set theory-based on branch and bound method that utilizes a network flow approach and the maximum flow-minimum cut set theorem. Under no or only a very small database for the evaluation of reliability indices, the proposed technique provides the decision maker with a valuable and practical tool to solve the transmission expansion problem considering problem uncertainties. Test results on the 63-bus test system show that the proposed method is practical and efficiently applicable to transmission expansion planning.

Computer-Aided Optimal Design of Heat Exchangers (컴퓨터에 의한 열교환기 최적설계)

  • Song Tae Ho;Oh Jin Kook;Yoon Chang Hyun;Huh Gyoung Jae
    • The Magazine of the Society of Air-Conditioning and Refrigerating Engineers of Korea
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    • v.10 no.4
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    • pp.297-303
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    • 1981
  • Optimal design of shell and tube heat exchanger system with the working fluids which may condense outside the tubes has been carried out under specified inlet and outlet conditions. Independent variables such as number of parallel series, tube diameter, distribution pitch, tube side pressure loss, baffle cut and shell side pressure loss as well as dependent variables such as shell diameter, number of tubes, number of serial series and number of baffles were all characterized according to the standard. Exhaustive search method was used to construct a computer program together with the calculation of heat transfer rate by LMTD method. stress analysis of maj or parts was made to examine their dimensions satisfying heat transfer and pressure loss requirements. Cost estimation based on the installation, operation and maintenance was also made, A few representative variables, heat transfer area, shell diameter and pressure loss, were used to express cost function, finally giving the optimal selection of all tentative solutions.

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Rotary Veneer Peeling of Some Softwoods and Its Veneer Drying (수종(數種)의 침엽수재(針葉樹材)의 로타리 단판(單板) 절삭(切削)과 건조(乾燥))

  • Jung, Hee-Suk;Lee, Nam-Ho;Yeo, Hwan-Myeong;Lee, June-Ho;Yoo, Tae-Kyung
    • Journal of the Korean Wood Science and Technology
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    • v.24 no.1
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    • pp.34-47
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    • 1996
  • Veneers of two nominal thicknesses, 1.5 and 2.5mm, were rotary peeled from Japanese larch (Larix leptolepis). Dahurian larch (Larix gmelinei) and Radiata pine (Pinus radiata) bolts unheated and heated in the water vat temperature of $66^{\circ}C$ by rising a final temperature at 10cm core of $60^{\circ}C$ to remain core diameter of 11.4cm. 1.5 and 2.5mm thick veneer cut from the heated Japanese larch were significantly thinner than those of the unheated bolt and 2.5mm thick veneer cut from the heated Dahurian larch were significantly thicker than that of the unheated bolt. 1.5mm thick Dahurian larch veneer and 1.5 and 2.5mm thick Radiata pine veneers showed insignificant difference between the unheated and heated bolts, respectively. Check distance on the loose side of 1.5mm thick veneer cut from the heated Radiata pine was significantly wider than that of the unheated bolt. However check distances on the loose side of 1.5 and 2.5mm thick Japanese larch and Dahurian larch veneers and 2.5mm thick Radiata pine veneers showed insignificant difference between the unheated and heated bolts. Also the depth of check on the loose side of three species showed insignificantly difference between the unheated and heated bolts. Arithmatic mean deviation($R_a$) and maximum height($R_{max}$) of the profile on the loose side of dried veneer by preheating the bolt compared with unheated bolts were different among apecies and between veneer thickness. The preheating treatment slightly affected qualities of these thin veneers such as 1.5 and 2.5mm. The yield of 2.5mm thick veneer from the heated radiata pine was significantly higher than that of the unheated bolt. However the yield of 2.5mm thick veneer for other two species and 1.5mm thick veneer for three species showed insignificant difference between the unheated and heated bolts. The yield of 2.5mm thick veneer for three species were higher than those of 1.5mm thick veneer. The average yields of green veneer of Japanese larch. Dahurian larch and Radiata pine were 57.1, 55.1 and 54.0 percent, respectively. Variables such as initial MC. drying time and veneer thickness had strong effect for Japanese larch veneer, less effect for Radiata pine veneer and nuch less effect on final MC for Dahurian larch veneer in jet drying. Correlation between the current MC and the drying time of Dahurian larch with low variation of initial MC was higher than those of Japanese larch and Radiata pine veneer with high variation of initial MC in high temperature drying. Thickness shrinkages of 2.5mm thick veneer for Japanese larch and Radiata pine were higher than those of 1.5mm thick veneers, but shrinkages of Dahurian larch veneer were similar between two nominal veneer thicknesses.

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Reducing Effect of Wind-induced Vibration on Rectangular Model of Super-Highrise Building with Length of Corners Cutting (초고층 건물의 각주형 단면에 대한 공력 불안정 진동 및 풍진 저감 효과에 관한 실험적 연구)

  • Cheong, Yung-Bea
    • Journal of Korean Society of Steel Construction
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    • v.13 no.3
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    • pp.301-311
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    • 2001
  • For a rectangular-highrise building with aspect ratio about six, the resonant wind speed of wind-induced vibration or galloping start wing speed can be within the design wind speed. The wind-induced vibration and galloping of highrise building with aspect ratio $H/\sqrt{DB}=6$, side ratio D/B=1 to 2 at intervals of 1/4 D/B were investigated in smooth flow. For the reducing effect of wind-induced vibration of highrise building, rectangular-highrise building with corners cutting about side ratio D/B=2 were investigated. Experimental results show that in the smooth flow non corners-cutting cases have tendency of increasing wind-induced vibration and galloping vibration then corner-cutting section. Therefore, the wind-induced vibrations on rectangular-highrise buildings were reduced effectively by using corner cut method.

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A Study on Dose Distribution around Fletcher-Suit Colpostat Containing $^{137}Cs$ Source ($^{137}Cs$ 선원을 내포한 Fletcher-Suit Colpostat 주위의 선량분포에 관한 연구)

  • Kang Wee-Saing
    • Radiation Oncology Journal
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    • v.6 no.2
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    • pp.263-268
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    • 1988
  • This paper presents dose distributions in water around Fletcher-Suit colpostat containing $^{137}Cs$ tube, and shielding effect of Internal lead shield. Using ready packed film, author measured dose distribution in water around the colpostat containing cesium source. Nine sheets of films on one side of the colpostat are packed with acryl frames cut out so as to fill water, and irradiated in water by cesium source in the colpostat. Dose distributions on transverse plane and upper plane 0.5cm from upper surface of the colpostat were measured. Shielding effect was greater in upper medial direction than in lower medial direction. And that was the greatest around $30^{\circ}$ from the axis of the colpostat on upper side and around $50^{\circ}$on lower side. In the region 7cm from the center of the colpostat, shielding efficiency was 0.23 to 0.35 on the lower $50^{\circ}$ and 0.26 to 0.42 on the upper $30^{\circ}$, and decreased with increase of distance.

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