• Proceedings of the Korean Institute of Building Construction Conference
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• 2011.11a
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• pp.49-50
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• 2011

This study tried to utilize basic data for developing the cement substitute material through ternary system inorganic composite properties of flowing and strength. W/B and addition ratio of Na2SiO3 have been changed in ternary system inorganic composite combined blast furnace slag, red mud and fly ash. As to the experimental result inorganic composite, the flowing and intensity improvement effect was showed to be bigger than W/B according to the addition ratio change of the Na2SiO3. When particularly the Na2SiO3 addition ratio was 6%, the rapid flowing and strength improvement effect was confirmed.

• 한국신재생에너지학회:학술대회논문집
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• 2008.10a
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• pp.230-233
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• 2008

The vanadium rich ash of petroleum coke can give a slagging problem during because of the high melting point of $V_2O_3$. For continuous removal of the slag, petroleum coke is often mixed with coal, and the viscosity of the mixed slag is an important property, determining the gasification temperature. The viscosities of the mixed slag from various mixing ratios of petroleum coke and a bituminous coal were investigated. When mixed with a crystalline coal slag, $T_{cv}$ was increased at a higher the coke content in the mixed feed. When the $V_2O_3$ concentration was greater than 4.5%, it was difficult to get accurate measurements of $T_{cv}$. The SEM/EDX analyses of the cooled slag revealed that the major crystalline phase was anorthite, and $T_{cv}$ should be related to the formation temperature of anorthite. The SEM/EDX analyses also showed that, at low concentrations of vanadium, part vanadium formed a crystalline phase with Al-Si-Ca-Fe, and the rest remained in the glassy phase, suggesting that vanadium existed as a slag component at the low viscosity region. At a high concentration, vanadium forms a phase with Ca, and the Ca-V phase was separated from the slag phase, and formed a layer above the slag. FeO in petroleum coke also played an important role determining viscosity: at high temperatures, increased FeO lowered the viscosity, but as it formed a spinel phase, the depletion of FeO in the slag resulted in a higher viscosity.

• Resources Recycling
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• v.12 no.2
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• pp.21-27
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• 2003

Smelting reduction technique in arc furnace was applied for the recovery of valuable metal such as V from LD slag. In the present study, the parameters for increasing the reduction rate and the reduction efficiency were selected by changing the oxide additives, melting temperature and basicity. The optimum condition for LD-slag reduction was achieved by $Al_2$$O_3$ addition. The reduction ratio of V was increased in increasing the basicity.

• Journal of the Korean GEO-environmental Society
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• v.12 no.7
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• pp.23-29
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• 2011

The oxidation slag has been widely used in civil engineering project, whereas the reduced slag from electric furnace has yet to be applied. Consequently in order to find out the recycling method in civil engineering field, the mineral compositions of the reduced slag were analyzed and some tests on water quality were performed to estimate the potential release of toxic compounds. Slag-soil mixtures of 0, 10, 20 and 30%(dry weight) soil were prepared in lysimeter columns and the effluents were collected with the period of one, two and four week options in closed system, respectively. The result from qualitative and quantitative analysis using X-ray Diffraction(XRD) and X-ray Fluorescence(XRF) indicates that the main mineral of the reduced slag is $Ca_2(SiO_4)$, a kind of calcium silicate. Also, the leaching medium analyzed by Inductively Coupled Plasma Optical Emission Spectroscopy(ICP-OES) showed that main heavy metals such as Al, Fe and Mn are included in the reduced slag due to the effect of steel production process. It can be seen that the leachate does not violate the regulation guide line of waste material of heavy metal. Also the pH levels were increased from pH 6.9 for 0% soil to pH 10 for 30% soil. However the influence on leachate circulation period of one through four weeks was negligible.

• The Journal of the Korea Contents Association
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• v.13 no.9
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• pp.392-399
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• 2013

The purpose of this study is to identify the manufacturing possibility of non-cement mortar using blast furnace slag and alkali accelerator. In this experimental study, the blast furnace slag which is the by-product of the steel industry substitute for cement, and the potassium hydroxide(KOH), calcium hydroxide ($Ca(OH)_2$) and sodium hydroxide(NaOH) as stimulus were added to each specimen. And the analysis on reaction property of non-cement mortar was conducted by measurement such as flexural and compressive strength, XRD, EDS and SEM. From the test results, it can be founded that $SiO_2$ and CaO included in the blast furnace slag are released and make the calcium silicate hydrate like the hydration reaction of the cement. Also, the continued study is need to reduce emission of $CO_2$ because of major content in filed of the building construction.

• Clean Technology
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• v.25 no.4
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• pp.311-315
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• 2019

The cation extraction and impurity separation were studied in order to investigate the recyclability of a slag produced from the steel refinery industry. Two types of slag (Slag-A, B) were collected and characterized in this study. The initial characterization by X-ray diffraction (XRD) and X-ray fluorescence (XRF) confirmed the existence of various kinds of ions in the slag such as Ca²⁺ (30 ~ 40%), Fe³⁺ (20 ~ 30%), Si⁴⁺ (15%), Al³⁺ (10%), Mn²⁺ (7%), and Mg²⁺ (3 ~ 5%). Inductively coupled plasma atomic emission spectroscopy (ICP-AES) analysis on the extracted slag using 2 M HCl as a solvent indicated that a higher concentration of Ca²⁺ was extracted as the S/L ratio was increased. The Ca²⁺ extraction concentration were found to be 8,940 mg L^-1 (Slag-A) and 10,690 (Slag-B) mg L^-1 when the S/L ratio for Ca²⁺ extraction was 0.1. However, the extract was strongly acidic ( < pH 1) at 0.1 S/L. Also the other ions (impurities) were extracted simultaneously in addition to Ca²⁺. To increase the purity of Ca²⁺ in order to transform the slag to a high value resource, a pH-swing was conducted. The impurities tended to precipitate at higher rate as the pH was increased. Notably, the Ca²⁺ rapidly precipitated above a certain pH and at a pH of 10.5, while the selectivity of Ca²⁺ was over 99%. It is expected that the aqueous solution in which high contents of Ca²⁺ was selectively dissolved in this study would be suitable for the carbonation process for reducing CO₂ and for the production of calcium carbonate.

• Journal of the Korea Institute of Building Construction
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• v.17 no.2
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• pp.167-174
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• 2017

This research investigated the mechanical performance of slurry infiltrated high performance fiber reinforced cementitious composite (SI-HPFRCC) with high volume blast furnace slag powder. Hooked-end steel fibers (volume fraction of 6.4%) were used for the fabrication of SI-HPFRCC. A series of mechanical performance test was conducted including strength and toughness of SI-HPFRCC in compressive and flexural mode at four different ages. Compressive and flexural strength tests of the slurry matrix at the same ages were also conducted in order to evaluate fiber reinforcing effect on the mechanical performance. The flexural response of SI-HPFRCC shows an increasing brittleness with age. The compressive response also shows an increasing brittleness with age but the degree of brittleness is much lower than the flexural case. In terms of strength, SI-HPFRCC shows about 140~190% of compressive strength improvement and 440~500% flexural strength improvement comparing to the slurry matrix.

• Journal of the Mineralogical Society of Korea
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• v.18 no.1
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• pp.11-17
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• 2005

Na-A zeolite were synthesized from melting slag of the incinerated ash by the alkaline activation processes. The experiments were performed in stainless steel vessels, with continuous stirring during the reaction periods. The silica-rich solution, a starting material, which was the waste of crystal growth factory, contains 5.7 wt% SiO₂ and 3.2 wt% Na₂O. And NaAlO₂ was made by the reaction of aluminium dross and NaOH solution and its molar ratios were Na₂O/Al₂O₃= 1.2 and H₂O/Na₂O=9. During the residence time of 7∼8 h at 80℃, the mixing of the silica-rich solution, NaAlO₂ and melting slag yields the production of homogeneous Na-A zeolite. The optimal reactant composition in molar ratio of Na₂O:Al₂O₃:SiO₂ was 1.3∼l.4 : 0.8∼0.9 : 2 and mixing ratio of solution and slag was 1/7∼10 (g/cc). Synthesized Na-A zeolite has cubic form uniformly and its size ranges about 1 ㎛. Ca/sup 2+/ ion exchange capacity of the Na-A was about 180∼210 meq/100g, corresponding approximately 80% to the commercial detergent builder.

• Resources Recycling
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• v.5 no.1
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• pp.3-8
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• 1996

CZS(2Ca0 , SiO\ulcorner) phase of cement clinkcr was obtaincd by melting mixcd four indnstrial wasles of limestone sludge, waste Foundry sand, coal lly ash fiorn power plants and chernicas glasses. The effect ot mixing ratio of four rvastc mater~als ou the composnlg phascs in melled slag was investigated. Thc mixed wastes were meltcd to slag by heat under a constant basicity at 1370C. The shg consisted of p -CIS and C,AS(2CaO - A I P , . SiO,). The ratio of two phases was varied with mixing ~atioo f the waste materials. In order Lo increasc the amount ot j -C2S phase, the coal fly ash content should be reduced, while amount of the chemical glass be increased. The coal fly ash contcnt was the most imporlant factor in controlling phases of thc melted-slag.

• Resources Recycling
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• v.31 no.6
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• pp.44-51
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• 2022

In the steelmaking process using an electric arc furnace (EAF), light-burnt dolomite, which is a flux containing MgO, is used to protect refractory materials and improve desulfurization ability. Furthermore, a recarburizing agent is added to reduce energy consumption via slag foaming and to induce the deoxidation effect. Herein, a waste MgO-C based refractory material was used to achieve the aforementioned effects economically. The waste MgO-C refractory materials contain a significant amount of MgO and graphite components; however, most of these materials are currently discarded instead of being recycled. The mass recycling of waste MgO-C refractory materials would be achievable if their applicability as a flux for steelmaking is proven. Therefore, experiments were performed using a target composition range similar to the commercial EAF slag composition. A pre-melted base slag was prepared by mixing SiO₂, Al₂O₃, and FeO in an alumina crucible and heating at 1450℃ for 1 h or more. Subsequently, a mixed flux #2 (a mixture of light-burnt dolomite, waste MgO-C based refractory material, and limestone) was added to the prepared pre-melted base slag and a melting reaction test was performed. Injecting the pre-melted base slag with the flux facilitates the formation of the target EAF slag. These results were compared with that of mixed flux #1 (a mixture of light-burnt dolomite and limestone), which is a conventional steelmaking flux, and the possibility of replacement was evaluated. To obtain a reliable evaluation, characterization techniques like X-ray diffraction (XRD) analysis and X-ray fluorescence (XRF) spectrometry were used, and slag foam height, slag basicity, and Fe recovery were calculated.