• Title/Summary/Keyword: Shaft vibration

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Vibration Characteristics of a Synchro Clutch Coupling for Steam Turbine (증기터빈용 Synchro Clutch Coupling의 진동 특성)

  • Shim, Eung-Gu;Lee, Tae-Gu;Moon, Seung-Jae;Lee, Jae-Heon
    • Plant Journal
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    • v.4 no.3
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    • pp.66-72
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    • 2008
  • The vibration of steam turbine is caused by Mass unbalance, Shaft misalignment, Oil whip and rubbing etc. But in turbine which is normally operated and maintained, the Mass unbalance component possesses the greatest portion. Our power plant has two steam turbines in capacity of 200 MW and 135 MW respectively and each turbine is supported by 6 journal bearings. However, we had many difficulties because the vibration amplitude of #3 and #4 Bearings was high during the start-up and operation mode change of steam turbine. But, with this study, we completely solved the vibration problem caused by the mass unbalance of #1 steam turbine. Until a recent date, #3 and #4 bearings which support high pressure turbine for #1 steam turbine had shown about $135{\mu}m$ in vibration amplitude (sometimes it increased to $221{\mu}m$ maximum. alarm: 6 mils, trip: 9 mils) at base load. After applying the study, they decreased to about $45{\mu}m$ maximum. It is a result from that we did not change the setting value of bearing alignment and only changed the assembly position of internal parts in Synchro clutch coupling rachet wheel which links between high pressure turbine and low pressure turbine, and increased the internal gap and machining of the Pawl cage surface. In the operation of steam turbine, if the vibration value increases by 1X, we should reduce the vibration of bearing by weight balancing. However, unless the vibration of bearing is declined by the balancing, we will have to disassemble and check the component and find the cause. In this study, we researched the way to lower mass unbalance that is 1X vibration component which has the greatest portion of vibration generated by steam turbine and we got good result by applying the findings of this study.

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A study on Mass Unbalance Vibration Generated from 200MW Steam Turbine Synchro Clutch Coupling (증기터빈용 Synchro Clutch Coupling에서 발생하는 진동에 관한 연구)

  • Shim, Eung-Gu;Kim, Young-Kyun;Moon, Seung-Jae;Lee, Jae-Heon
    • 한국전산유체공학회:학술대회논문집
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    • 2008.03b
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    • pp.232-235
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    • 2008
  • The vibration of steam turbine is caused by Mass Unbalance, Shaft Misalignment, Oil Whip and Rubbing etc. but in turbine which is normally operated and maintained, the Mass Unbalance component possesses the greatest portion. Our power plant has two steam turbines in capacity of 200MW and 135MW respectively and each turbine is supported by 6 journal bearings. However, we had many difficulties because the vibration amplitude of No 3 and 4 Bearings was high during the start-up and operation mode change of steam turbine. But, with this study, we completely solved the vibration problem caused by the mass unbalance of No 1 steam turbine. Until a recent date, No 3 and 4 bearings which support high pressure turbine for No 1 steam turbine had shown about 135${\mu}$m in vibration amplitude (sometimes it increased to 221${\mu}$m maximum. alarm: 6mils, trip: 9mils) at base load. After applying the study, they decreased to about 40${\mu}$m maximum. It is a result from that we did not change the setting value of Bearing Alignment and only changed the assembly position of internal parts in Synchro Clutch Coupling Rachet Wheel which links between high pressure turbine and low pressure turbine, and increased the internal gap and machining of the Pawl stopper surface. In the operation of steam turbine, if the vibration value increases by 1X, we should reduce the vibration of bearing by weight balancing. However, unless the vibration of bearing is declined by the balancing, we will have to disassemble and check the component and find the cause. In this study, We researched the way to lower mass unbalance that is 1X vibration component which has the greatest portion of vibration generated by steam turbine and We got good result by applying the findings of this study.

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Fundamental Study on Oscillating Tillage -Model Test on Draft Force, Torque, Power and Moment (진동경운(振動耕耘)에 관(關)한 기초연구(基礎硏究) -견인력(牽引力), 토오크, 소요동력(所要動力) 및 모멘트에 관(關)한 모형실험(模型實驗)-)

  • Kim, Y.H.;Kim, S.T.;La, W.J.;Min, Y.B.;Lee, S.K.
    • Journal of Biosystems Engineering
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    • v.6 no.1
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    • pp.1-14
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    • 1981
  • A laboratory model test was carried out with a newly designed model to figure out the vibration characteristics of the vibratory tillage tool according to the method of forced vibration, i.e., horizontally and vertically forced vibrations. The results are summarized as follows: 1. The reduction ratios of the draft force of the vibratory blade were 14.2-42.6% for the case where the vibration was forced parallel to the travelling direction of the blade, and 15-54.5% for the vertically forced vibration. And it was thought that the method of vertically forced vibration was preferable to the reduction of the draft force. 2. The ratio of the draft force of a vibratory blade to that of a static one could be represented as a function of V/At. It was found to be possible to reduce the draft force by taking a lower value of (V/Af) and this meant that the effictiveness of tillage practice using the vibratory system would be limited. 3. The torque to the main rotating shaft to vibrate the model blade increased frequency and amplitude. This tendency varied according to the physical properties of tested soil. In case of horizontally forced vibration, the torque was 8~34% less than in case of vertically forced vibration. 4. With the increase of frequency, the total power requirement increased linearly, and also the portion of oscillating power requirement in the total power tended to increase. The magnitude of the total power requirement was 1.4-13 times greater than that of a static one for the case of horizontal vibration, and 1.5-15 times greater for the case of vertical vibration. It was thought that the horizontal vibration of the blade was preferable to the vertical vibration in view of the power requirement. 5. A linearity was found between the amplitude of moment oscillogram and magnitude of oscillating acceleration. Only positive values of moment occurred when the blade was forced to vibrate vertically, but negative values occurred in rarity in the case of amplitude A3 when the blade was forced to vibrate horizontally.

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Micro-vibration Isolation Performance of X-band Antenna Using Blade Gear (블레이드 기어를 적용한 2축 짐발 구동 안테나의 미소진동 절연성능)

  • Jeon, Su-Hyeon;Kwon, Seong-Cheol;Kim, Tae-Hong;Kim, Yong-Hoon;Oh, Hyun-Ung
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.25 no.5
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    • pp.313-320
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    • 2015
  • A 2-axis gimbal-type X-band antenna has been widely used to effectively transmit the high resolution image data from the observation satellite to the desired ground station. However, a discontinuous stepper motor activation for rotating the pointing mechanism in azimuth and elevation directions induces undesirable micro-vibration disturbances which can result in the image quality degradation of a high-resolution observation satellite. To enhance the image quality of the observation satellite, attenuating the micro-vibration induced by an activation of the stepper motor for rotational movements of the antenna is important task. In this study, we proposed a low-rotational-stiffness blade gear applied to the output shaft of the stepper motor to obtain the micro-vibration isolation performance. The design of the blade gear was performed through the structure analysis such that this gear is satisfied with the margin of safety rule under the derived torque budget. In addition, the micro-vibration isolation performance of the blade gear was verified through the micro-vibration measurement test using the dedicated micro-vibration measurement device proposed in this study.

Blasting Design for Large Shaft in Urban Area Considering Noise and Vibration -Singapore Transmission Cable Tunnel EW2- (소음 및 진동을 고려한 도심지 내 대단면 수직구 발파설계 사례 -싱가포르 Transmission Cable Tunnel EW2 공구-)

  • Kim, Julie;Lee, Hyo;Kim, Dave;Ko, Tae-Young;Lee, Simon
    • Explosives and Blasting
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    • v.31 no.1
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    • pp.55-63
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    • 2013
  • With increasing needs in power, Singapore is requiring stronger power transmission. Singapore Transmission Cable Tunnel is underground tunnel for transmission system installation such as 400 kV cable. This Transmission Cable Tunnel is 35 km long in total. The North-South Transmission Cable Tunnel is 18.5 km long and there is a total of three (3) contracts; NS1, NS2 and NS3 in respect of the design and construction. The East-West Transmission Cable Tunnel is 16.5 km long, and also there is a total of three (3) contracts; EW1, EW2 and EW3. Among of them, SK E&C has been awarded and operating contract EW2 and NS2. In scope of works, each contract has 3 to 4 shafts which connect aboveground and underground high volt cable and those shafts are used as TBM launching shafts during construction. Transmission Cable Tunnel is undercrossing middle of Singapore and most of shafts are located in urban area. Thus, optimal blasting design satisfying high blasting efficiency as well as blasting vibration limit of Singapore is highly required. Blasting design for large shaft of Singapore Transmission Cable Tunnel follows blasting vibration limits in Singapore and reflects our blasting engineering skills. With Singapore Transmission Cable Tunnel Contract EW2, it is expected that our excellent blasting engineering and performance skills can be delivered to the world.

A Research on Securing Initial Performance of Vibration Caused by Driveline (구동계 진동 초기성능 확보를 위한 시스템 단위 개선 연구)

  • Kuk, Jongyoung;Ryu, Sangheon;Lim, Donghwa;Lee, Teahoon;Yu, Seungwan
    • Transactions of the Korean Society of Automotive Engineers
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    • v.25 no.3
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    • pp.360-366
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    • 2017
  • In commercial vehicles such as frame-based mid-size trucks, it is easy to reduce vibration caused by driveline with the cab mount system. There are no critical driveline vibration problems associated with these vehicles up to now. However, in the case of a similar grade of monocoque type mini-bus, there are no effective vibration isolation components such as a cab mount. Vibration caused by driveline is quite a complex problem to understand in terms of which part governs the phenomenon and how the problem can be solved. Thus, we have to manage the design factor about the driveline and mount system strictly at the early stage of vehicle development. Low frequency vibration caused by the driveline system is investigated in this study. We created the CAE driveline model and analyze low frequency vibration. Then contribution analysis about each design factor of driveline and mount system is performed. Finally, we can obtain the optimized design factor for a driveline system of a mini-bus, which is verified by the vehicle test results.

Experimental Study on the Static Balancing Method of an Unbalanced Rigid Rotor (불평형 회전체의 정적평형 방법에 대한 실험적 연구)

  • Chang, Ho-Gyeong;Kim, Sung-Kyu;Kim, Ye-Hyun
    • The Journal of the Acoustical Society of Korea
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    • v.10 no.2
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    • pp.13-22
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    • 1991
  • The presence of an unbalanced mass is originated the common source of vibration in machines with rotating rotor. In this study, the unbalanced rigid rotor mounted on an overhang shaft is balanced using the static balancing procedure, and the compensation mass is estimated by the phase angle method and four run method. Also, the reduction of vibration level before and after balancing is examined. In the experimental results, it is shown that the vibration due to the unbalanced mass is decreased by eliminating the effect of the unbalance. Above all, the four run method is proved more effective on the ability of vibration reduction, in small unbalanced mass, the phase angle method.

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Vibration Analysis of a Turbo Compressor Test Rig (터보 압축기 성능시험을 위한 리그 진동 분석)

  • Park, Tae-Choon;Kang, Young-Seok;Yang, Soo-Seok;Lee, Jin-Kun
    • Aerospace Engineering and Technology
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    • v.8 no.1
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    • pp.98-107
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    • 2009
  • Vibration analysis of a turbo compressor test rig was carried out in order to investigate the vibrational characteristics of the compressor facility in KARI before conducting the compressor performance test of 5MW-class gas turbine engine for generation. The overall compressor test facility consists largely of inlet and exit ducts, a test section and a driving part. Vibration was measured with accelerometers at the test section and the driving part, especially at a main housing, a collector, a bearing carrier, a torquemeter, a gearbox, and an electric motor. Gap sensors are also installed to measure the rotordynamic characteristics of compressor shaft.

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A Study on the Analysis of Axial Vibration of Flexible Shafting System for Propulsion and Lift in Air Cushion Vehicle (공기부양선의 추진 및 부양축계 종진동 해석에 관한 연구)

  • Son, Seon-Tae;Kil, Byung-Lea;Kim, Jung-Ryul
    • Journal of Advanced Marine Engineering and Technology
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    • v.31 no.6
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    • pp.768-776
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    • 2007
  • In this study, axial vibration analysis has been conducted on a propulsion and lift shafting system for an air cushion vehicle using ANSYS code. The shafting system is totally flexible multi-elements system including wood composite material of air propeller. aluminum alloy of lift fan and thin walled shaft with flexible coupling. The analysis calculated the axial natural frequencies and mode shapes of the shafting system taking into account an equivalent mass-elastic model for shafting system as well as the three-dimensional models for propeller blade and fan impeller. Such a flexible shafting system has very intricate vibrating characteristics and especially, axial natural frequencies of flexible components such as propeller blade and impeller of lift fan can be lower to the extent that causes a resonance in the range of operating revolution. The results for axial vibration analysis are presented and compared with the results of axial vibration test for lift fan conducted during Sea Trial.

A study on the calculation of synthesized torsional vibration for the marine diesel engine shafting by the mechanical impedance method (기계적 임피던스법에 의한 박용디젤기관 추진축계의 합성비틀림진동 계산에 관한 연구)

  • 박용남;전효중
    • Journal of Advanced Marine Engineering and Technology
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    • v.10 no.2
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    • pp.146-155
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    • 1986
  • Until recently, the calculation of torsional vibration for the marine diesel engine shafting has been performed only for vibratory stresses of resonant points and vibratory stresses for other engine speeds are determined by the estimation. With the advent of energy-saving engines which have a long stroke and a small number of cylinders, the first major critical torsional vibration of the propulsion shaft appears ordinarily near the MCR speed of engine and the flank of its vibratory stress exceeds now and then the limit stress defined by the rules of Classification Society. In order to know the above condition in the design stage of propulsion shafting, it is necessary to calculate the forced torsional vibration with the damping of propulsion shafting for all orders and to synthesize its calculated results according to their phase angles. In this study, the forced torsional vibrations with the damping of propulsion shafting are calculated for several orders by mechanical impedance method, and their results are synthesized. A computer program for above calculations are developed and some test-runs of the developed program are performed for propulsion shaftings of actual ships. The results of calculations are compared with measured values and also with those of the modal analysis method. They show fairly good agreements and the developed program is checked up on its reliability.

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