• Title/Summary/Keyword: Rubber track

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Prediction of Wear Rate for Rubber Track by Using Frictional Energy Analysis (마찰 에너지 해석을 통한 러버 트랙(Rubber Track)의 마모율 예측)

  • Kang, Jong-Jin;Cho, Jin-Rae;Jeong, Weui-Bong
    • Transactions of the Korean Society of Automotive Engineers
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    • v.19 no.5
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    • pp.125-133
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    • 2011
  • The wear of rubber track being in contact with the road surface is an important subject because it decreases the traction performance and the operating efficiency of tracked vehicle. For the above reasons, many attempts have been made to quantitatively calculate the rubber track. However, it depends on the experimental methods which are highly time- and cost-consuming. Therefore, the numerical simulation approach is highly desirable, but it needs to model the complex geometry and the material behavior in details as well as the interaction with the road surface. In this study, the rubber track and its material behavior are elaborately modeled since these factors are very important in the prediction of the wear rate of the rubber track. Accordingly to the studies on the rubber wear by previous investigations, it has been found that the wear is greatly influenced by the frictional energy. The frictional energy of rubber track is computed by utilizing the 3D finite element analysis of the rubber track, and the wear rate is evaluated making use of the frictional energy and a wear model.

A study of Heat Analysis on Track Rubber Parts (궤도고무부품의 열해석에 관한 연구)

  • Kim, Young-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.9
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    • pp.117-122
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    • 1999
  • Track rubber parts has heat built-up as long as dynamic loading is applied from running tracked vehicles. Durability is required for rubber part to sustain the heat accumulation and heat exchange between rubber-metal assembly and environmental air and ground. For this research, the track assembly was divided into four parts i.e., bottom track shoe, upper track pad, pin busing and metal structure. Three rubber parts and metal structure were modelled and analyzed with MARC package program to obtain time-temperature data which was induced form mechanical work of tracked vehicles. heat accumulation data was obtained from special experiments under the room temperature of 25$^{\circ}C\;and\;35^{\circ}C$ to simulate the actual environmental conditions. From this research, it is cleared that the environmental temperature does not affect to the heat accumulation speed in rubber parts. Also, the heat built-up mechanism was clarified from the thermo-mechanical work based on numerical analysis and experiments.

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Measurement and analysis of support stiffness of the track which rubber ballast-mat installed (방진자갈매트구간 궤도지지계수 측정 및 분석)

  • Yang, Shin-Chu;Lee, Jee-Ha;Kim, Eun
    • Proceedings of the KSR Conference
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    • 2007.11a
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    • pp.1071-1076
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    • 2007
  • In high-speed line, at some part of the track which rubber ballast-mat installed, track irregularity grew rapidly and affected riding comfort and train running stability. It is urgently requested to establish counter-measures which can be applied to track under operation. To do this, it is very important to analysis the origin of that phenomenon before. Track support stiffness is an essential factor for evaluating track condition. Sudden changes of support stiffness along track occur instability of train and bad riding comfort. Preventing sudden changes of track support stiffness is a key technique in high-speed track maintenance. Besides the sudden changes, the magnitude itself also significantly affects track and train. Low stiffness of ballast-mat makes ballast acceleration area wider. And it may accelerate track irregularity growth. So, the stiffness should be limited. To calculate track stiffness, measuring load and displacement on track is needed. In this study, the behavior of the track which rubber ballast-mat installed was measured and analyzed to understand the origin of rapid growth of it.

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Design of Composite Track Pin for High Mobility Tracked Vehicles (고기동성 궤도차량용 복합재료 궤도 핀의 설계)

  • Lee, Dae-Gil;Park, Dong-Chang;Lee, Seung-Min;Kim, Hak-Sung
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2003.10a
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    • pp.163-166
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    • 2003
  • Since the track pin is subjected to large transverse track tension from the track link, conventional track pins for high mobility vehicles are usually made of high strength steel, which increases the weight of tracked vehicles due to the high density of steel. In this paper, several composite materials were employed for track pin design to reduce weight of track pin as well as to enhance the fatigue life of rubber bushings. Especially the effects of shear stiffness of the composites on the life of rubber bushing were investigated.

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STUDIES ON VIBRATION CHARACTERISTICS OF THE RUBBER CRAWLER --- Dynamic characteristics of the fixed track rollers and movable track rollers ---

  • Kashima, Jun;Inoue, Eiji;Inaba, Shigeki;Sakai, Jun;Kim, Young-Keun
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 1993.10a
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    • pp.1186-1195
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    • 1993
  • The Japanese type combine harvester has adopted rubber crawlers for the driving mechanism from first production . However, combine harvesters with movable track rollers in the rubber crawler system have been adopted recently for the purpose of stability at the time of climbing over the footpaths between rice fields, as the results of the machines becoming large. However, the dynamic characteristics of movable track rollers have not been clarified. For this reason, the design of movable track rollers depends on trial and errors. It is known that vibration characteristics of the vehicle with movable track rollers are different from the vibration characteristics of the vehicles with fixed track rollers even though the track roller arrangements are the same. Therefore, the theoretical analyses of movable track rollers must be hurried in order to formulate a reasonable track roller arrangement design. the authors have studied the vibration characteristics of the rubber crawler ve icle with fixed track rollers. in this study, the dynamic model of the vehicle with movable track roller sis compared with the dynamic model of the vehicle with fixed track rollers. Next, motions are simulated to analyze the movable track rollers by expanding the motion equation which were constructed for the dynamic model of the fixed track rollers.

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Design Study on the Wear Enhanced of Rubber Pad of Track Assembly with Finite Element Method (유한요소법을 이용한 궤도용 고무패드의 마모 예측 및 설계에 관한 연구)

  • Lee, Kyoung-Ho;Roh, Keun-Lae;Lee, Young-Sin
    • Journal of the Korea Institute of Military Science and Technology
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    • v.11 no.5
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    • pp.107-115
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    • 2008
  • In this paper, we have proposed a wear growth prediction method on the surface of rubber pad of track assembly installed in high-speed battle tank i.e. the automatic model updating code interfacing with commercial finite element simulation software. Also, simple and resonable geometrical, material finite element model was established to be easily updated based on the empirical threshold value of contact pressure on the contact surface. From the iterative model update and analysis results, we discovered a weak point on rubber pad surface and suggested a new design concept for improving the wear performance of track assembly.

Experimental Study on the Evaluation of Behavior for Floating Track System Using a Resilient Rubber Mat (고무방진매트가 적용된 플로팅궤도시스템의 거동분석을 위한 실험적 연구)

  • Lee, Siyong;Jeong, Incheol;Choi, Jungyoul;Park, Yonggul
    • Journal of the Korean Society for Railway
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    • v.17 no.4
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    • pp.281-288
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    • 2014
  • The objective of this study was to estimate the vibration reduction capacities of a floating track system using a resilient rubber mat, and to compare the results with the track support stiffness and track impact factor of a conventional slab track system by performing field tests using actual vehicles running along a service line. The theoretically designed track support stiffness and track impact factor were compared with the measured track support stiffness and track impact factor for each tested track. The calculated and measured track support stiffness of the floating track system were found to be similar, and the floating track system satisfied the design specifications of the track impact factor. The overall vibration level and track support stiffness of the floating track system were thereupon found to be significantly lower than those of the conventional slab track system. The experimental results thus showed that the vibration reduction effect of the floating track system is greater than that of the conventional slab track.

Safety evaluation of rubber-tired AGT light rail vehicle-running track (고무차륜 AGT 경량전철 차량-주행궤도 안전성 평가)

  • Lim T.K.;Kim Y.S.;Lee A.H.;Kim J.M.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1644-1647
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    • 2005
  • This study was aimed at evaluating the structural safety for rubber tired AGT system. Based on these, AGT system which was developed for first time in domestic is need to verify structural safety. So we measured the characteristics of guide-rail, switch rail, side wall in the constructed test track for rubber tired AGT system. Finally, all results of test showed that structural safety of the rubber tired AGT system.

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Requirements Validation Plan for korean Rubber-Tired AGT System (한국형 고무차륜 경량전철시스템에 대한 요구사항 검증계획)

  • Mok, Jae-Gyun;Lee, An-Ho;Han, Seok-Yun
    • 시스템엔지니어링워크숍
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    • s.1
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    • pp.27-31
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    • 2003
  • This study is in a part of requirements validation plan for korean rubber-tired AGT system on test track. The AGT system is consisted subsystems as vehicle, signalling, communication, power distribution and infrastructure for rubber tire running on track. The subsystems will be installed and integrated on test track till next year for test and evaluation. This paper shows overview for test and evaluation in terms of system requirements and its validation classification, test track configuration, measuring system requirements and its configuration. The whole process of system integration and its validation will be controlled by means of KMS including documentation.

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IDENTIFICATINO OF DYNAMIC PARAMETER OF THE RUBBER CRAVLES SYSTEM FOR FARM MACHINERY

  • Inoue, Eiji;Konya, Hideyuki;Hirai, Yasumaru;Noguchi, Ryozo;Hashiguchi, Koichi;Choe, Jung-Seob
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2000.11b
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    • pp.146-153
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    • 2000
  • The rubber crawler system for farm machine is composed of driving units such as track rollers, driving sprockets and rubber crawlers. Vibration characteristics of the rubber crawler system varies by driving speed, center of gravity, mass□moment of inertial□location arrangement of track rollers and dynamic parameters such as dynamic spring constant (k) and viscous damping coefficient (c) of a rubber crawler. In general, vibration of the rubber crawler system occurs by reason for mechanical interaction between the rubber crawler and track rollers. Because the dynamic spring constant and viscous damping coefficient vary periodically by mechanical characteristics(deformation characteristics) of the rubber crawler when track rollers drive on the between lugs of the rubber crawler. Therefore, both dynamic parameters k and c were expressed as Fourier series by authors through the shaking test of the rubber crawler and further, vibration characteristics of the rubber crawler system could be simulated analytically. However, actual values of dynamic parameters k and c are different from those obtained by the shaking test because dynamic characteristics of the rubber crawler vary by the effect of variable tension and driving resistance of track rollers. So, actual values of k and c should be identified in the condition of actual driving test. In this study, dynamic parameters such as k and c of the rubber crawler system, which are expressed as Fourier series, were identified using the Gauss-Newton Method. Therefore, validity of identified parameters k and c was discussed through the simulation using experimental data of actual driving test. As a result, in the Fourier series of dynamic parameters of spring constant k and viscous damping coefficient c, excellent parameter convergence and simulation were observed using the Fourier series' zero order and first term of the dynamic model. Furthermore, it was clarified that identification for model parameters which are fitted to actual dynamic motion (vibration) wave of the crawler system was possible by using the time series data observed in vertical and pitching motion of the crawler system.

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