• Title/Summary/Keyword: Rotor Shaft

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Approaches to Suppressing Shaft Voltage in Non-Insulated Rotor Brushless DC Motor driven by PWM Inverter

  • Isomura, Yoshinori;Yamamoto, Kichiro;Morimoto, Shigeo;Maetani, Tatsuo;Watanabe, Akihiko;Nakano, Keisaku
    • Journal of international Conference on Electrical Machines and Systems
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    • v.3 no.3
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    • pp.241-247
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    • 2014
  • The voltage source PWM inverter generally used to drive the air conditioning (A/C) fans has been posing a large issue that the bearings in air conditioning fan motors are highly possible to be corroded electrically. Potential difference called shaft voltage is generated between inner and outer rings of the bearings due to inverter switching. The shaft voltage causes bearing lubricant breakdown dielectrically. As a result, bearing current is caused. This current causes the bearing corrosion. In previous work, we demonstrated that the shaft voltage can be reduced by using an insulator inserted between the outer and inner cores of the rotor in an air conditioning fan motor without grounding. This paper proposes the other countermeasure for reducing the shaft voltage in fan motors. The countermeasure which adds a capacitor between the brackets and the stator core is effective even for fan motors with non-insulated rotor. The effectiveness is confirmed by both simulated and experimental results.

A Study on the Coupled Shaft-torsional and Blade-bending Vibrations in the Flexible Rotor-coupling-blade System (유연체 로터-커플링-블레이드 시스템의 로터 축과 블레이드의 연성 진동에 관한 연구)

  • Oh, Byung-Young;Lee, Sun-Sook;Yoon, Hyungwon;Cha, Seog-Ju;Na, Sungsoo
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.15 no.9 s.102
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    • pp.1023-1029
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    • 2005
  • In this paper, a dynamic model for the rotor shaft-coupling-blade system was developed. The blades are attached to a disk and driven by an electric motor shaft which is flexible in torsion. We assumed that the shaft torsional flexibility was lumped in the flexible coupling which is usually adopted in rotor systems. The Lagrangian approach with the small deformation theory for both blade-bending and shaft-torsional deformations was employed for developing the equation of the motion. The Assumed Modes Method was used for estimating the blade transverse deflection. The numerical results highlight the effects of both structural damping of the system and the torsional stiffness of the flexible coupling to the dynamic response of the blade. The results showed strong coupling between the blade bending and shaft torsional vibrations in the form of inertial nonlinearity, stiffness hardening and softening.

Case History for Reduction of Shaft Vibration in a Steam Turbine

  • Kim, In Chul;Kim, Seung Bong;Jung, Jae Won;Kim, Seung Min
    • 유체기계공업학회:학술대회논문집
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    • 2001.11a
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    • pp.315-321
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    • 2001
  • The shaft system of turbine is composed of rotating shaft, blades, bearings which support the shaft, packing seal which prevent the leakage of steam, and couplings which connect the shaft. Shaft system component failure, incorrect assemblage or deflection by unexpected forces causes vibration problem. And every turbine has its own characteristics in dynamic response. In this paper we propose the three-bearing supported type rotor which is real equipment and being operated this time as commercial operation. From 1996 it has a high vibration problem and there are many kinds of trial to solve this problem. In resent outage we performed a special diagnosis and carried out appropriate work. We would like to introduce and explain about this case history.

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Using of Transfer Matrix for Shaft Element and Vibration Analysis (회전축요소의 전달행렬의 이용과 진동해석)

  • 전오성
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.12 no.2
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    • pp.161-169
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    • 2002
  • Based on the analytic expression for the elasto-dynamic behavior of rotating shaft, the transfer matrix is formulated for the shaft element with uniform cross-section. Timoshenko beam theory is Introduced for modeling the behavior of shaft. Complex variables representing the displacement, slope, moment and shear force are used for deriving the transfer matrix between both ends of the shaft element. Simulation result obtained by applying the transfer matrix to a general rotor model is compared with the reference result and proved to be exact. Natural frequencies and the corresponding modes are analyzed with varying the bearing: stiffness. The generally used bearings are considered for discussions. and the bearing stiffness is shown to affect the vibration characteristics of rotor.

Dynamic Analysis of a Rotor System Having Thin-walled Cylinder Combined with Its Shaft (회전축에 Thin-walled Cylinder가 결합된 회전체 시스템의 동적 해석)

  • Choi, Young-Hyu;Park, Seon-Kyun;Hoong, Dae-Sun;Chung, Won-Jee
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.631-636
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    • 2000
  • In this paper a transfer method model was introduced in order to analyze critical speeds and vibration modes of a flexible rotor system, whose rotor shaft is cupped into and fitted with a thin-walled cylinder at its end. The computed analysis results were compared with those of the experimental modal test. Both results show good agreement each other. Furthermore the free-run(or run-down) test result for the real rotor system also shows that the proposed transfer matrix method modelling can be successfully applicable to analyzing accurate critical speeds(or natural frequencies) of the rotor system.

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Development of a Composite Rotor for Flywheel Energy Storage System (플라이휠 에너지 저장 장치용 복합재 로터 개발)

  • Kim, Myung-Hun;Han, Hun-Hee;Kim, Jae-Hyuk;Kim, Seong-Jong;Ha, Seong-Gyu
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.11a
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    • pp.169-172
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    • 2005
  • A flywheel system is an electromechanical energy storage device that stores energy by rotating a rotor. The rotating part, supported by magnetic bearings, consists of the metallic shaft, composite rims of fiber-reinforced materials, and a hub that connects the rotor to the shaft. The delamination in the fiber wound composite rotor often lowered the performance of the flywheel energy storage system. In this work, an advanced hybrid composite rotor with a split hub was designed to both overcome the delamination problem in composite rim and prevent separation between composite rim and metallic shaft within all range of rotational speed. It was analyzed using a three-dimensional finite clement method. In order to demonstrate the predominant perfom1ance of the hybrid composite rotor with a split hub, a high spin test was performed up to 40,000 rpm. Four radial strains and another four circumferential strains were measured using a wireless telemetry system. These measured strains were in excellent agreement with the FE analysis. Most importantly, the radial strains were reduced using the hybrid composite rotor with a split hub, and all of them were compressive. As a conclusion, a compressive pressure on the inner surface of the proposed flywheel rotor was achieved, and it can lower the radial stresses within the composite rotor, enhancing the performance of the flywheel rotor.

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A Destruction Pattern Analysis of a Turbo-Molecular Pump According to the Foreline Clamp Damage in an ICP Dry Etcher for 300 mm Wafers

  • Jeong, Jinyong;Lee, Intaek;Joo, Junghoon
    • Applied Science and Convergence Technology
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    • v.24 no.2
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    • pp.27-32
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    • 2015
  • We analyzed the destruction patterns of a turbo-molecular pump (TMP) resulting from its sudden exposure of a foreline to the atmospheric pressure due to a destruction of the foreline connecting clamp of an ICP dry etcher for 300 mm wafers during high-vacuum operation ($5{\times}10^{-6}$ Torr). Unlike in the case of view port's breakage, the TMP's rotor module was crashed inside the chamber. The primary damage resulted from the collision of the blades and stators, and the secondary damage resulted from the breaking of the rotor - driving shaft assembly. The fixing screws of the rotor and axial shaft were bent and broken when the TMP controller output the maximum current even after the crash event. Electrical power consumption analysis of the TMP power controller confirmed it. The stress distributions were analyzed by a finite element method using CFD-ACE+ multi physics software. Rotating inertia of each parts and kinetic energies were calculated as well. 68% of the rotational kinetic energy is deposited by the rotor - shaft module.

Mechatronic Control Model of the Wind Turbine with Transmission to Split Power

  • Zhang Tong;Li Wenyong;Du Yu
    • International Journal of Control, Automation, and Systems
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    • v.3 no.4
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    • pp.533-541
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    • 2005
  • In this paper, a wind turbine with power splitting transmission, which is realized through a novel three-shaft planetary, is presented. The input shaft of the transmission is driven by the rotor of the wind turbine, the output shaft is connected to the grid via the main generator (asynchronous generator), and the third shaft is driven by a control motor with variable speed. The dynamic models of the sub systems of this wind turbine, e.g. the rotor aerodynamics, the drive train dynamics and the power generation unit dynamics, were given and linearized at an operating point. These sub models were integrated in a multidisciplinary dynamic model, which is suitable for control syntheses to optimize the utilization of wind energy and to reduce the excessive dynamic loads. The important dynamic behaviours were investigated and a wind turbine with a soft main shaft was recommend.

Element Design of Balancing Shaft for Reducing the Vibration in Engine Module (엔진진동 저감을 위한 밸런싱샤프트의 요소설계 기법 연구)

  • Lee, Bong-Hyun;Kim, Dong-Chul;Jung, In-Oh;Kim, Chan-Jung
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.15 no.11 s.104
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    • pp.1268-1275
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    • 2005
  • Vibration in Engine module could be reduced by introducing a balance shaft module which has one or more unbalanced rotors. Since the unbalanced rotor is installed in an opposite direction of the free force or unbalance moment by engine component, the unexpected vibration could be decreased kinematically. The essential equation of the unbalanced rotor was Presented for two cases, 3 in-line and 4 in-line cylinder engine type, And the efficiency of the balance shaft is investigated by the vehicle testing that is focused on measuring the reduced vibration level when adapting a balancing module. With the signal processing of measured signals, some important issues on design the balancing shaft could be derived and the overall design process is explained in the final part including the peripheral component, i.e. housing and bush.

Element Design of Balancing Shaft for Reducing the Vibration in Engine Module (엔진진동 저감을 위한 밸런싱샤프트의 요소설계 기법 연구)

  • Kim, Chan-Jung;Beak, Gyoung-Won;Lee, Bong-Hyun;Kim, Gi-Hoon
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2005.05a
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    • pp.615-620
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    • 2005
  • Vibration in Engine module could be reduced by introducing a balance shaft module which has one or more unbalanced rotors. The unbalanced rotor is unbalanced in one direction that act as a opposite direction of the inertia force or moment triggered by engine component so that the largest order factor in vibration is efficiently decreased The ability of balance shaft to reduce the order element of engine component is investigated by a vehicle testing that is focused on comparing the vibration with balance shaft to that of without balance shaft. One of the commonly adapted balance shaft is tested by modal scheme for indemnifying the dynamic characteristics and an, the modal information is used for a clue to design the balance shaft module. The essential equation deriving the design parameters of unbalanced rotor is also presented for two cases, 3 in-ling and 4 in-ling cylinder model. Finally, the overall design process is explained with flow chart.

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