• Title/Summary/Keyword: Preventive maintenance (PM)

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MAINTENANCE SERVICE CONTRACTS(CASE: PHOTO-COPIER)

  • Murthy, D.N.P.
    • Proceedings of the Korean Reliability Society Conference
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    • 2004.04a
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    • pp.29-37
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    • 2004
  • Maintenance are actions (or activities) needed to (i) control equipment degradation and failures and (ii) to restore a failed equipment to operational state. The former is termed Preventive Maintenance (PM) and the latter as Corrective Maintenance (CM).(omitted)

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A Study on Preventive Maintenance of Container Cranes (컨테이너 크레인의 예방정비 일정에 관한 연구)

  • Yun, Won-Young;Son, Bum-Shin;Choi, Yong-Seok
    • Journal of Navigation and Port Research
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    • v.33 no.6
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    • pp.429-436
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    • 2009
  • Container cranes are main equipments to load and unload containers to container ships at container terminals. If a crane breakdowns, it can reduce the productivity of container terminals. This paper deals with Preventive Maintenance (PM) schedules for the container cranes. The cranes consist of many parts and we analyze the structure of a container crane using the tree models. Next, we apply a Genetic Algorithm (GA) for determining optimal PM schedule and evaluate the performance of the proposed method through simulation system Finally, we explain how to adjust the PM schedule found in industry based on work schedules.

Periodic PM Policy for Repairable System with RCW or NCW

  • Jung, Gi-Mum;Kim, Dae-Kyung;Park, Dong-Ho
    • International Journal of Reliability and Applications
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    • v.3 no.3
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    • pp.113-124
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    • 2002
  • This paper suggests the optimal periodic preventive maintenance policies after the combination warranty is expired. After the combination warranty is expired, a repairable system undergoes PM periodically and is minimally repaired at each failure. And also the system is replaced by a new system at the N th PM. In this case, we derive the mathematical formula for the expected cost rate per unit time. The optimal number and period for the periodic PM that minimize the expected cost rate per unit time are obtained. Some numerical examples are presented for illustrate purpose.

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Presenting an Effective Model for Technology Transfer with the Maintenance Approach in Case of Tehran Subway

  • Movahedi, Mohammad M.;Rahnavard, Babak
    • International Journal of Railway
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    • v.2 no.2
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    • pp.60-69
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    • 2009
  • In recent years, technology developments in different countries, especially in newly industrialized countries, are extremely indebted to appropriate technology transfer by these countries. Nevertheless the technology transfer process in the present situation is complex, and its success is related to the coordination rate with the political, economic, social, and environmental objectives of countries. Today debates related to the transfer of the technical know how accompanied by equipment hardware has found remarkable importance such that countries seek increasing comprehensive capabilities in the field of transferred technology for which Preventive Maintenance (PM) is one of the aspects. This research with the purpose to determine the technological capability level and to study the role of PM in the effective & appropriate technology transfer in subway industry is carried out for presenting a suitable model for the technology transfer in this industry with an attitude towards the effects of principal PM factors. For this purpose, after the study of different and relevant models existing in the field of suitable methods for technology transfer, some equipment PM theories and models were selected as the base for the compilation of the questionnaire. With the help of questionnaire, main PM factors that are effective in the field of technology transfer were extracted, and finally, their effects on technology transfer were analyzed, identified and a comprehensive model suggested in this connection.

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PM Policy with Random Maintenance Quality Following the Expiration of Non-Renewing Warranty (비재생보증이 종료된 이후의 확률적 보전효과를 갖는 예방보전정책)

  • Jung, Ki-Mun
    • Communications for Statistical Applications and Methods
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    • v.15 no.1
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    • pp.77-86
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    • 2008
  • This paper develops the optimal periodic preventive maintenance policy following the expiration of non-renewing warranty. We assume that Wu and Clements-Croome's (2005) periodic PM model with random maintenance quality is utilized to maintain the system after the non-renewing warranty is expired. Given the cost structure to the user during the cycle of the product, we drive the expressions for the expected cost rate per unit time. Also, we obtain the optimal number and the optimal period by minimizing the expected cost rate per unit time. The numerical examples are presented for illustrative purpose.

Modified Wu and Clements-Croome's PM model (수정된 Wu와 Clements-Croome의 예방보전 모형)

  • Jung, Ki Mun
    • Journal of the Korean Data and Information Science Society
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    • v.25 no.4
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    • pp.791-798
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    • 2014
  • Wu and Clements-Croome (2005) suggest the preventive maintenance (PM) model with random maintenance quality. They assume that each PM resets the failure rate to zero and the rate of increases of the failure rate gets higher after each additional PM. However a system may not be restored to as good as new immediately after the completion of PM. Thus, this paper modifies the Wu and Clements-Croome's PM model and then the optimal PM policy is suggested. To determine the optimal PM policy, we utilize the expected cost rate per unit time for our model. That is, we obtain the optimal number and the optimal period by minimizing the expected cost rate per unit time. The numerical examples are presented for illustrative purpose.

Development of Risk Based Inspection (RBI) Procedures for Optimized Preventive Maintenance (PM) Planning of Energy Plants (에너지플랜트의 최적 예방점검을 위한 위험도기반 설비 관리(RBI) 절차 개발)

  • Choi, Jeong-Woo;Yoon, Kee-Bong
    • Journal of the Korean Institute of Gas
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    • v.15 no.1
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    • pp.74-80
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    • 2011
  • Recently, needs for extending remaining life and integrity of the aged energy plants are increased since the most domestic plants have been operated over 10 years. This need makes RAM (reliability, availability and maintainability) of the plant become more significant. RBI (risk based inspection) is main technology to increase RAM in energy plants. So far RBI has been developed mainly in the field of process plants (chemical/refinery), underground buried pipelines or nuclear power plants. However, the existing RBI procedure is limited mainly to process plants, it need to be extended to the other energy plants such as fossil power plants. In this study, a general RBI procedure for optimized PM (preventive maintenance) is proposed for various energy plants.

On the New Age Replacement Policy (새로운 연령교체 방식의 개발)

  • Seo, Sun-Keun
    • Journal of Applied Reliability
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    • v.16 no.4
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    • pp.280-286
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    • 2016
  • Purpose: Recently, Jiang defines the tradeoff B life to minimize a sum of life lost by preventive maintenance (PM) and corrective maintenance (CM) contribution parts and sets up an optimal replacement age of age replacement policy as this tradeoff life. In this paper, Jiang's model only considering the known lifetime distribution is extended by assigning different weights to two parts of PM and CM in order to reflect the practical maintenance situations in application. Methods: The new age replacement model is formulated and the meaning of a weight factor is expressed with the implied cost of failure under asymptotic expected cost model and also discussed with one-cycle expected cost criterion. Results: The proposed model is applied to Weibull and lognormal lifetime distributions and optimum PM replacement ages are derived with corresponding implied cost of failure. Conclusion: The new age replacement policy to escape the estimation of cost of failure in classical asymptotic expected cost criterion based on the renewal process is provided.

A Study on the Development of Web-based Preventive Maintenance System for the Driverless Rubber-Tired K-AGT (한국형 무인운전 고무차륜 AGT 시스템의 유지보수를 위한 신뢰성 기반의 고장 예방정비 시스템 개발에 관한 연구)

  • Son, Young-Tak;Chun, Hwan-Kyu;Uhm, Ho-Young;Lee, Ho-Yong;Han, Seok-Youn;Suh, Myung-Won
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.5
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    • pp.36-47
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    • 2010
  • The Korean Railroad Research Institute (KRRI) has developed the rubber tired AGT system (Model: K-AGT) between 1999 and 2005. The K-AGT is a light rail transit system does not require a driver and generally operates on an elevated railroad for transporting passengers. Accidents caused by driverless vehicles can severely affect social confidence, safety and economy therefore, it is very important to minimize the occurrences of such faults, and to accurately perform detailed maintenance tasks and thoroughly investigate the cause of any repeated failures. This research develops the web-based Preventive Maintenance (PM) system for the KAGT train system. The framework of the PM system is based on performing a reliability analysis and a failure mode effects analyses (FMEA) procedure on all the sub-systems in the K-AGT system. Out of the devices that have a low reliability, the high failure ranked devices are included high in the list for performing the overall maintenance plans. Through registration of historical failure data, the reliability indexes can be updated. Such a process is repeated continuously and can achieve very accurate predictions for device operational life times and failure rates. Therefore, this research describes the development of the overall PM system consists of a reliability analysis module, a failure mode effect analysis module, and maintenance request module.

Management System for Improving RAM of Equipment in Container Terminals (컨테이너 터미널 장비의 RAM 향상을 위한 관리 시스템)

  • Yun, Won-Young;Kim, Gui-Rae;Ha, Young-Ju;Son, Bum-Shin;Kim, Hey-Jeong
    • IE interfaces
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    • v.19 no.3
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    • pp.245-254
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    • 2006
  • Equipments in container terminal have a lot of parts, and an equipment breakdown affects the productivity of terminal. In this paper, we develop a maintenance management system for improving reliability, availability and maintainability of equipments in container terminals. The developed system consists of five modules : equipment structure module, equipment operation management module, maintenance control module, spare part control module and data analysis module. The system supports reliability engineers to manage and improve RAM of equipments in container terminals. For example, FMEA, failure state analysis and life distribution parameters estimation are easily or automatically done by the system. This system also provides optimal preventive maintenance intervals by simulation and optimal yearly PM schedules for equipments in container terminal are recommended.