• Title/Summary/Keyword: Preventive maintenance (PM)

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Optimal Preventive Maintenance Policy Based on Aperiodic Model

  • Kim, Hee-Soo;Yum, Joon-Keun;Park, Dong-Ho
    • Proceedings of the Korean Reliability Society Conference
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    • 2000.11a
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    • pp.335-342
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    • 2000
  • Preventive maintenance(PM) is an action taken on a repairable system while it is still operating, which needs to be carried out in order to keep the system at the desired level of successful operation. The PM improves the reliability of the system by predicting the possible failures and thereby preventing such failures from its occurrence. In this paper, we develop the optimal preventive maintenance policies based on the aperiodic PM model. We investigate an aperiodic preventive maintenance policy and propose several optimal PM policies which minimize the expected cost over an infinite time span. Park, Jung and Yum(2000) determine the optimal period and the optimal number of PMs based on Canfield's(1986) periodic model. Our techniques to derive the optimal preventive maintenance policies based on our aperiodic PM model is similar to those in Park, Jung and Yum(2000), which can be considered as the special case of our results.

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Optimal Preventive Maintenance Policy for a Repairable System

  • Jung, Ki-Mun
    • Journal of the Korean Data and Information Science Society
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    • v.17 no.2
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    • pp.367-377
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    • 2006
  • This paper develops a periodic preventive maintenance(PM) policy following the expiration of warranty. Two types of warranty are considered: renewing warranty and non-renewing warranty. Also, we consider the situation where each PM cost is an increasing function of the PM effect. We determine the optimal number of PM's before replacing the system by a new one and the optimal length of period for the periodic PM following the expiration of warranty. Explicit solutions to determine the optimal periodic PM are presented for the Weibull distribution case.

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Cost optimization for periodic PM policy

  • Jung, Ki-Mun
    • Proceedings of the Korean Statistical Society Conference
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    • 2005.11a
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    • pp.73-78
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    • 2005
  • This paper considers a preventive maintenance policy following the expiration of renewing warranty, Most preventive maintenance models assume that each PM costs a fixed predetermined amount regardless of the effectiveness of each PM. However, it seems more reasonable to assume that the PM cost depends on the degree of effectiveness of the PM activity. In this paper we consider a periodic preventive maintenance policy following the expiration of renewing warranty when the PM cost is an increasing function of the PM effect. The optimal number and period for the periodic PM policy with effect dependent cost that minimize the expected cost rate per unit time over an infinite time span are obtained.

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Optimal Periodic Preventive Maintenance with Improvement Factor (개선지수를 고려한 주기적 예방보전의 최적화에 관한 연구)

  • Jae-Hak Lim
    • Journal of Korean Society for Quality Management
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    • v.31 no.3
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    • pp.193-204
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    • 2003
  • In this paper, we consider a periodic preventive maintenance(PM) policy in which each PM reduces the hazard rate but remains the pattern of hazard rate unchanged. And the system undergoes only minimal repairs at failures between PM's. The expected cost rate per unit time is obtained. The optimal number N of PM and the optimal period x, which minimize the expected cost rate per unit time are discussed. Explicit solutions for the optimal periodic PM are given for the Weibull distribution case.

Optimum Periodic Preventive Maintenance Time for a System with Imperfect Maintenance (불완전보전을 고려한 시스템의 최적 정기 예방보전 시기)

  • 정영배
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.17 no.32
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    • pp.221-226
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    • 1994
  • Almost preventive maintenance policies assumed that the system after pm has failure rate as before pm with probability p and as good as new with probability 1-p. This paper considers the s-expected cost of the model with imperfect periodic preventive maintenance that increasing minimal repair costs at failure and obtains the optimum periodic preventive maintenance time. Numerical example are shown in which the failure time of the system has gamma distribution.

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Optimal Preventive Maintenance Policy with Cost-dependent Improvement Factor (비용 종속적인 개선지수를 고려한 최적 예방보전 정책)

  • Hong, Seok-Soo;Park, Jong-Hun;Lie, Chang-Hoon
    • Journal of Korean Institute of Industrial Engineers
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    • v.36 no.2
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    • pp.108-116
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    • 2010
  • The maintenance of a deteriorating system is often imperfect. Previous studies have shown that the imperfect preventive maintenance (PM) can reduce the wear out and aging effects of deteriorating systems to a certain level between the conditions of as good as new and as bad as old. In this paper, we employ the concept of the improvement factor in investigating two optimal PM policies; failure limit policy and periodic PM policy. We redefine the improvement factor model as a function of the cost of PM, using this concept, we derive the conditions of optimal PM policies and formulate expressions to compute the expected cost rate. Based on this information, the determination of the maintenance policies which minimize the cost rate is examined. Numerical examples for the Weibull distribution case are also given.

Extension of PM Model with Random Maintenance Quality

  • Jung, Ki-Mun
    • Communications for Statistical Applications and Methods
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    • v.13 no.3
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    • pp.651-656
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    • 2006
  • Wu and Clements-Croome (2005) investigate the optimization problem of PM policies for situations where the quality of PM is a random variable with a certain probability distribution. However, they assume that the cost of preventive maintenance is constant, not depending on the quality of PM. Thus, this paper considers a periodic PM model when PM cost depends on the quality of PM activity. The optimal PM policy are presented for the extended PM model and the numerical examples are presented for illustrative purpose.

On determining a non-periodic preventive maintenance schedule using the failure rate threshold for a repairable system

  • Lee, Juhyun;Park, Jihyun;Ahn, Suneung
    • Smart Structures and Systems
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    • v.22 no.2
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    • pp.151-159
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    • 2018
  • Maintenance activities are regarded as a key part of the repairable deteriorating system because they maintain the equipment in good condition. In practice, many maintenance policies are used in engineering fields to reduce unexpected failures and slow down the deterioration of the system. However, in traditional maintenance policies, maintenance activities have often been assumed to be performed at the same time interval, which may result in higher operational costs and more system failures. Thus, this study presents two non-periodic preventive maintenance (PM) policies for repairable deteriorating systems, employing the failure rate of the system as a conditional variable. In the proposed PM models, the failure rate of the system was restored via the failure rate reduction factors after imperfect PM activities. Operational costs were also considered, which increased along with the operating time of the system and the frequency of PM activities to reflect the deterioration process of the system. A numerical example was provided to illustrate the proposed PM policy. The results showed that PM activities performed at a low failure rate threshold slowed down the degradation of the system and thus extended the system lifetime. Moreover, when the operational cost was considered in the proposed maintenance scheme, the system replacement was more cost-effective than frequent PM activities in the severely degraded system.

Aperiodic Preventive Maintenance Model and Parameter Estimation

  • Kim, Hee-Soo;Yum, Joon-Keun;Park, Dong-Ho
    • International Journal of Reliability and Applications
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    • v.1 no.1
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    • pp.15-26
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    • 2000
  • This paper considers an aperiodic preventive maintenance (PM) model for repairable systems, in which the time intervals between two consecutive preventive maintenances are unequal. To propose such an aperiodic PM model, we assume that each PM reduces the current hazard rate by a certain amount which depends on the number of PMs performed previously. If the system fails between PMs, the minimal repair is performed and the hazard rate remains unchanged after the repair. We give the exact expressions for the hazard rate function for the aperiodic PM model. Based on the proposed aperiodic PM model, we suggest the maximum likelihood method to estimate the parameters characterizing the model and apply the method to the case of Weibull distribution. Numerical examples for estimating the parameters are presented for the purpose of illustration.

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Development the Preventive Maintenance Template of the Nuclear Steam Turbine based on EPRI PMBD (EPRI의 예방정비기초자료에 근거한 원전 증기터빈의 예방정비기준 개발)

  • Lee, Byoung Hak;Lee, Hyuk Soon
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.6 no.1
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    • pp.1-8
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    • 2010
  • The existing maintenance program is focused on time-based maintenance to inspect and repair components according to maintenance period, rather than condition-based maintenance or predictive maintenance. The preventive maintenance template of the steam turbine has been developed for optimizing maintenance procedure and improving reliability and availability of the steam turbine of nuclear power plants based on EPRI PM template methodology and EPRI technical reports about preventive maintenance.

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